101461-0120 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014610120 5156006524


101461-0120 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101461-0120 1014610120
ISUZU 5156006524 5156006524

Service parts 101461-0120 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101046-8100
3. GOVERNOR 105410-3180
4. SUPPLY PUMP 105220-4772
5. AUTOM. ADVANCE MECHANIS 105622-0300
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-1190
11. Nozzle and Holder 5-15300-097-0
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105041-1100
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101461-0120 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101461-0120 1014610120
ISUZU 5156006524 5156006524


Zexel num
Bosch num
Firm num
Name
101461-0120 
 
5156006524  ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105191-1190
Nozzle   105000-1080
Bosch type code   DNOSD211
Nozzle holder   105091-1140
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   47.5 46 49
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   13.6
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   62 59.8 64.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.3+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   17 15.6 18.4
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   13.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   60.5 58.5 62.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.3 1.5 3
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   6 6 6
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101461-0120
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1
----------
K=11 R1=(17.5)mm
----------

Speed control lever angle

Test data 101461-0120
F:Full speed I:Idle S:Stop
----------

----------
a=85deg+-5deg b=40deg+-3deg c=29deg+-5deg




Have questions with 101461-0120?





Group cross 101461-0120 ZEXEL

Isuzu 

 
5156006191 

4BA1
 
5156006231 

4BA1
101461-0120  
 
5156006524 
INJECTION-PUMP ASSEMBLY
4BA1
 
5156006871 
INJECTION-PUMP ASSEMBLY
4BA1
 
5156007895 
INJECTION-PUMP ASSEMBLY
4BA1
 
5156008702 
INJECTION-PUMP ASSEMBLY
4BA1
 
5156009200 

 
5156008050 

 
5156008060 

 
5156009232 
INJECTION-PUMP ASSEMBLY
4BA1
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