Buy 101602-0150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data


Information injection-pump assembly

ZEXEL 101602-0150 1016020150
ISUZU 5156006715 5156006715

You can buy parts: .

$53.79

24-05-2021
Steel Rule 1500x20x1,0 mm inox, satin, grad. ½mm-mm Tol. EC II, in foil
Vogel Germany

Service parts 101602-0150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-8740
3. GOVERNOR 105412-1920
4. SUPPLY PUMP 105220-4561
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156612-7921
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101602-0150 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-0150 1016020150
ISUZU 5156006715 5156006715


Zexel num Bosch num Firm num Firm Name
101602-0150    5156006715  ISUZU INJECTION-PUMP ASSEMBLY
6BB1 * K 14BE PE6A PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   48.7 46.9 50.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   B
Rack position   11.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   50.5 49 52
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *


Injection quantity adjustment_03
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:



Governor adjustment

Test data 101602-0150 N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Adjust so that the torque spring passes through point A. (3)At rack cap installation: R1
----------
K=13 R1=(17.5)mm
----------



Speed control lever angle

Test data 101602-0150 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=31deg+-5deg





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Group cross 101602-0150 ZEXEL

Isuzu 

101602-0100 
101602-0160 
  5156006320 
101602-0110 
101602-0190 
  5156006201  INJECTION-PUMP ASSEMBLY
6BD1
101602-0120 
101602-0150 
  5156006710  INJECTION-PUMP ASSEMBLY
6BB1
101602-0130      INJECTION-PUMP ASSEMBLY
12PA1
101602-0140     
12PB1
101602-0150    5156006715  INJECTION-PUMP ASSEMBLY
6BB1
101602-0160    5156006325  INJECTION-PUMP ASSEMBLY
6BB1
101602-0170    5156006162  INJECTION-PUMP ASSEMBLY
6BB1
101602-0180    5156005772 
6BD1
101602-0190 
101602-0430 
  5156006203  INJECTION-PUMP ASSEMBLY
6BD1
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