101461-0150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014610150 5156008702


101461-0150 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101461-0150 1014610150
ISUZU 5156008702 5156008702

Service parts 101461-0150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101046-8100
3. GOVERNOR 105410-3630
4. SUPPLY PUMP 105220-4772
5. AUTOM. ADVANCE MECHANIS 105622-0300
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-1190
11. Nozzle and Holder 5-15300-097-0
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105041-1100
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101461-0150 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101461-0150 1014610150
ISUZU 5156008702 5156008702


Zexel num
Bosch num
Firm num
Name
101461-0150 
 
5156008702  ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   46.3 44.8 47.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   9.3
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   29 27 31
Max. variation between cylinders %   0 -6 6
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   13.6 12.2 15
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   B
Rack position   9.3
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   29 26 32
Max. variation between cylinders %   0 -6 6
Fixing the lever   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   6 6 6
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101461-0150
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1
----------
K=15 R1=(17.5)mm
----------

Speed control lever angle

Test data 101461-0150
F:Full speed I:Idle S:Stop
----------

----------
a=14deg+-5deg b=27deg+-5deg c=32deg+-3deg

Timing setting

Test data 101461-0150
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(100deg)




Have questions with 101461-0150?





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