101442-9170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014429170

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101442-9170 1014429170

Cross reference number

ZEXEL 101442-9170 1014429170

Zexel num

Bosch num

Firm num

Name

101442-9170
101442-9171

ISHIKAWAJIMA-S

INJECTION-PUMP ASSEMBLY
LEP854A *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 1.75 1.7 1.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 11

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 40.8 39.8 41.8

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.5+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6 5 7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle spring not operating. (3)Full speed setting (4)Idle sub spring setting: L1.
----------
K=15 L1=7mm
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Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=750r/min bb=900r/min
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a=5deg+-5deg b=7deg+-3deg c=(27deg)+-5deg