101442-9121 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014429121

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101442-9121 1014429121

Cross reference number

ZEXEL 101442-9121 1014429121

Zexel num

Bosch num

Firm num

Name

101442-9121
101442-9122

ISHIKAWAJIMA-S

INJECTION-PUMP ASSEMBLY
LEM754A *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.4 2.35 2.45

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 33.8 33.3 34.3

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.2

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 25 24 26

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.8+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6 5 7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 9.2

Boost pressure kPa 6.7 4 9.4

Boost pressure mmHg 50 30 70

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 10.2

Boost pressure kPa 29.3 22.6 36

Boost pressure mmHg 220 170 270

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1
----------
K=6 R1=(17)mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=18deg+-5deg b=36deg+-5deg c=32deg+-3deg

Have questions with 101442-9121?

Group cross 101442-9121 ZEXEL

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9 400 614 161

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