101442-9160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014429160

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101442-9160 1014429160

Cross reference number

ZEXEL 101442-9160 1014429160

Zexel num

Bosch num

Firm num

Name

101442-9160
101442-9161

ISHIKAWAJIMA-S

INJECTION-PUMP ASSEMBLY
LEP854A *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 1.75 1.7 1.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 10

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 36 35 37

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 6.1+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 6 5 7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point A

Rack position 10.6+-0. 5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 38 37.5 38.5

Fixing the lever *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Torque control stroke (3)Torque control stroke
----------
K=8
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=32deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(0deg) b=(53deg)

Have questions with 101442-9160?

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