101402-9160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029160 12748751010


101402-9160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9160 1014029160
YANMAR 12748751010 12748751010

Service parts 101402-9160 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105400-4230
4. SUPPLY PUMP 105220-4610
5. AUTOM. ADVANCE MECHANIS 105644-5030
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101402-9160 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101402-9160 1014029160
YANMAR 12748751010 12748751010


Zexel num
Bosch num
Firm num
Name
101402-9160 
101402-9161 
 
12748751010  YANMAR
INJECTION-PUMP ASSEMBLY
4CHUT *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1300 1300 1300
Each cylinder's injection qty mm3/st.   135 133 137
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.3+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   15 13 17
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   13.2+-0. 5
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   167 152 182
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9160
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT
----------
K=12
----------

Speed control lever angle

Test data 101402-9160
F:Full speed I:Idle S:Stop
----------

----------
a=16deg+-5deg b=32deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101402-9160
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9160
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101402-9160 ZEXEL

Yanmar 

 
12645051050 
INJECTION-PUMP ASSEMBLY
4HAL
 
12645051060 
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4HAL
 
12644051050 
INJECTION-PUMP ASSEMBLY
4HAL
9 400 613 996 
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4CHST1
 
12741251021 
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4CHS-T1
 
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4CHDT
9 400 613 997 
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4CH-DT
 
12644051010 
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4HAL
9 400 613 998 
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4HAL
101402-9160  

101402-9161 
 
12748751010 
INJECTION-PUMP ASSEMBLY
4CHUT
9 400 613 999 
12748751011 
INJECTION-PUMP ASSEMBLY
4CH-UT
 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 612 355 
12745251010 
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4CHL-TNA
 
 
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4CH-UT
9 400 611 418 
12748751030 
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4CH-UT

Mitsubishi-Heav 

 
3426100011 
INJECTION-PUMP ASSEMBLY
S4K-T
 
3426100012 
INJECTION-PUMP ASSEMBLY
S4K-T
9 400 612 650 
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S4K-T
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