101402-9170 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029170


101402-9170 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9170 1014029170

Service parts 101402-9170 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-9410
3. GOVERNOR 105400-4740
4. SUPPLY PUMP 105220-4610
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5471
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 22.6{230}
13. NOZZLE-HOLDER 105031-4310
14. NOZZLE 105015-7131
15. NOZZLE SET

Include in #1:

101402-9170 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101402-9170 1014029170


Zexel num
Bosch num
Firm num
Name
101402-9170 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   75.7 74.2 77.2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.6
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   86.9 85.1 88.7
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.3+-0.5
Pump speed r/min   300 300 300
Each cylinder's injection qty mm3/st.   11.4 10.3 12.5
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   134 134 162
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9170
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT (3)Rack difference between N = N1 and N = N2 (4)Idle sub spring setting: L1.
----------
K=20 N1=750r/min N2=400r/min L1=4.8-0.5mm
----------

Speed control lever angle

Test data 101402-9170
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(20deg)+-5deg b=(36deg)+-5deg

Stop lever angle

Test data 101402-9170
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9170
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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Group cross 101402-9170 ZEXEL

Yanmar 

 
12645051050 
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4CHUT
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