101402-9150 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014029150 12644051010


101402-9150 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101402-9150 1014029150
YANMAR 12644051010 12644051010

Cross reference number

ZEXEL 101402-9150 1014029150
YANMAR 12644051010 12644051010


Zexel num
Bosch num
Firm num
Name
101402-9150 
101402-9151 
 
12644051010  YANMAR
INJECTION-PUMP ASSEMBLY
4HAL *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   900 900 900
Each cylinder's injection qty mm3/st.   117.3 115.5 119.1
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.4+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   15 14 16
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   134 134 164
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101402-9150
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT (3)Idle sub spring setting: L1.
----------
K=20 L1=5.2-0.5mm
----------

Speed control lever angle

Test data 101402-9150
F:Full speed I:Idle
----------

----------
a=(20deg)+-5deg b=(38deg)+-5deg

Stop lever angle

Test data 101402-9150
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 101402-9150
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101402-9150?





Group cross 101402-9150 ZEXEL

Yanmar 

 
12645051050 
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101402-9150  

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