101401-1030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014011030 ez40074


101401-1030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-1030 1014011030
M.BISHI-HI.-NAG EZ40074 ez40074

Service parts 101401-1030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8351
3. GOVERNOR 105410-6880
4. SUPPLY PUMP 105220-4961
5. AUTOM. ADVANCE MECHANIS 105643-5090
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5112
11. Nozzle and Holder EZ41059
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3820
14. NOZZLE 105015-4710
15. NOZZLE SET

Include in #1:

101401-1030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-1030 1014011030
M.BISHI-HI.-NAG EZ40074 ez40074


Zexel num
Bosch num
Firm num
Name
101401-1030 
 
EZ40074  M.BISHI-HI.-NAG
INJECTION-PUMP ASSEMBLY
4AAC * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   93 91.5 94.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   99 97 101
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.3+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   12.4 10.9 13.9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   1.2 0.7 1.7
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   4 4 4
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101401-1030
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=7 L1=5-0.5mm
----------

Speed control lever angle

Test data 101401-1030
F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)Pump speed = bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=32deg+-3deg b=6deg+-5deg c=32deg+-5deg d=8deg+-5deg

Stop lever angle

Test data 101401-1030
N:Pump normal S:Stop the pump.
----------

----------
a=43deg+-5deg b=53deg+-5deg

Timing setting

Test data 101401-1030
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(90deg)




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