101401-1010 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014011010 ez40063


101401-1010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-1010 1014011010
M.BISHI-HI.-NAG EZ40063 ez40063

Cross reference number

ZEXEL 101401-1010 1014011010
M.BISHI-HI.-NAG EZ40063 ez40063


Zexel num
Bosch num
Firm num
Name
101401-1010 
101401-1011 
 
EZ40063  M.BISHI-HI.-NAG
INJECTION-PUMP ASSEMBLY
4AAC *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   101.7 100.2 103.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.3+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   12.4 10.9 13.9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   2 1.5 2.5
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-1010
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=9
----------

Speed control lever angle

Test data 101401-1010
F:Full speed I:Idle S:Stop
----------

----------
a=16deg+-5deg b=28deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101401-1010
N:Pump normal S:Stop the pump.
----------

----------
a=43deg+-5deg b=53deg+-5deg

Timing setting

Test data 101401-1010
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(90deg)




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