101401-1020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014011020 ez40065


101401-1020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-1020 1014011020
M.BISHI-HI.-NAG EZ40065 ez40065

Cross reference number

ZEXEL 101401-1020 1014011020
M.BISHI-HI.-NAG EZ40065 ez40065


Zexel num
Bosch num
Firm num
Name
101401-1020 
101401-1021 
 
EZ40065  M.BISHI-HI.-NAG
INJECTION-PUMP ASSEMBLY
4A1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   72.5 71 74
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10 8.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-1020
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=15
----------

Speed control lever angle

Test data 101401-1020
F:Full speed I:Idle S:Stop
----------

----------
a=24deg+-5deg b=32.5deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101401-1020
N:Pump normal S:Stop the pump.
----------

----------
a=43deg+-5deg b=53deg+-5deg

Timing setting

Test data 101401-1020
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(90deg)




Have questions with 101401-1020?





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