101401-0030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014010030 5156006823


101401-0030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-0030 1014010030
ISUZU 5156006823 5156006823

Service parts 101401-0030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8010
3. GOVERNOR 105410-6850
4. SUPPLY PUMP 105220-4772
5. AUTOM. ADVANCE MECHANIS 105622-0430
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4582
11. Nozzle and Holder 5-15300-089-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3952
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101401-0030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101401-0030 1014010030
ISUZU 5156006823 5156006823


Zexel num
Bosch num
Firm num
Name
101401-0030 
 
5156006823  ISUZU
INJECTION-PUMP ASSEMBLY
4BB1 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.4 2.35 2.45
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   56.4 54.9 57.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101401-0030
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 (3)The torque control spring does not operate. (4)Idle sub spring setting: L1.
----------
K=9 R1=(17.5)mm L1=3.8-0.2mm
----------

Speed control lever angle

Test data 101401-0030
F:Full speed I:Idle (1)Fix idle side stopper bolt.
----------

----------
a=5deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 101401-0030
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg




Have questions with 101401-0030?





Group cross 101401-0030 ZEXEL

Isuzu 

 
5156005350 

 
5156004740 

101401-0030  
 
5156006823 
INJECTION-PUMP ASSEMBLY
4BB1
9 400 613 544 
5156004742 
INJECTION-PUMP ASSEMBLY
4BB1-2
 
5156005352 
INJECTION-PUMP ASSEMBLY
4BB1
 
5156005872 
INJECTION-PUMP ASSEMBLY
4BB1
 
5156006351 

4BB1
 
5156006361 

4BB1
 
5156006371 

4BB1
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