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101401-0060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014010060 5156005872


101401-0060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-0060 1014010060
ISUZU 5156005872 5156005872

Service parts 101401-0060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101040-8010
3. GOVERNOR 105410-3030
4. SUPPLY PUMP 105220-1871
5. AUTOM. ADVANCE MECHANIS 105622-0420
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4971
11. Nozzle and Holder 5-15300-065-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3471
14. NOZZLE 105015-3600
15. NOZZLE SET

Include in #1:

101401-0060 as INJECTION-PUMP ASSEMBLY
108622-3167 as _
108622-3168

Cross reference number

ZEXEL 101401-0060 1014010060
ISUZU 5156005872 5156005872


Zexel num
Bosch num
Firm num
Name
101401-0060 
101401-0150 
 
5156005872  ISUZU
INJECTION-PUMP ASSEMBLY
4BB1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-3-4-2
Pre-stroke mm   2.4 2.35 2.45
Rack position   R=9.8
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   48 46.5 49.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.3
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   53.3 50.8 55.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   5.3 4 6.6
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.6 0.1 1.1
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   1.9 1.4 2.4
Timer adjustment_04
Pump speed r/min   1425
Advance angle deg.   4 3.4 4.6
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   6 6 6
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101401-0060
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1
----------
K=5 R1=(17.5)mm
----------

Speed control lever angle

Test data 101401-0060
F:Full speed S:Stop (1)Beginning of speed increase
----------

----------
a=14.5deg+-5deg b=28.5deg+-5deg c=32deg+-3deg




Have questions with 101401-0060?





Group cross 101401-0060 ZEXEL

Isuzu 

101401-0000  

101401-0050 
 
5156005350 

101401-0010  

101401-0040 
 
5156004740 

101401-0030  
 
5156006823 
INJECTION-PUMP ASSEMBLY
4BB1
101401-0040  
9 400 613 544 
5156004742 
INJECTION-PUMP ASSEMBLY
4BB1-2
101401-0050  
 
5156005352 
INJECTION-PUMP ASSEMBLY
4BB1
101401-0060  

101401-0150 
 
5156005872 
INJECTION-PUMP ASSEMBLY
4BB1
101401-0070  
 
5156006351 

4BB1
101401-0080  
 
5156006361 

4BB1
101401-0090  
 
5156006371 

4BB1
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