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101322-0190 ZEXEL 9 400 610 125 BOSCH INJECTION-PUMP ASSEMBLY 9400610125 1013220190 5156006483


101322-0190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 125 9400610125
ZEXEL 101322-0190 1013220190
ISUZU 5156006483 5156006483

Service parts 101322-0190 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101032-9031
3. GOVERNOR 105410-3220
4. SUPPLY PUMP 105220-4212
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156635-0720
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1451
11. Nozzle and Holder 5-15300-039-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-3141
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101322-0190 as INJECTION-PUMP ASSEMBLY
106871-8984 as _

Cross reference number

BOSCH 9 400 610 125 9400610125
ZEXEL 101322-0190 1013220190
ISUZU 5156006483 5156006483


Zexel num
Bosch num
Firm num
Name
101322-0190 
9 400 610 125 
5156006483  ISUZU
INJECTION-PUMP ASSEMBLY
3AD1 * K 14BA PE1A,2A,3A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-3-2
Pre-stroke mm   1.75 1.7 1.8
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 2
Cyl.1-2 deg.   240 239.5 240.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   31.9 30.9 32.9
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.2+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101322-0190
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1
----------
K=5 R1=(17.5)mm
----------

Speed control lever angle

Test data 101322-0190
F:Full speed I:Idle S:Stop
----------

----------
a=5deg+-5deg b=24deg+-5deg c=32deg+-3deg




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