106991-1681 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069911681 1156029592


106991-1681 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106991-1681 1069911681
ISUZU 1156029592 1156029592

Cross reference number

ZEXEL 106991-1681 1069911681
ISUZU 1156029592 1156029592


Zexel num
Bosch num
Firm num
Name
106991-1681 
106991-1682 
 
1156029592  ISUZU
INJECTION-PUMP ASSEMBLY
10PE1-N * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4320
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 221 289
Tester oil delivery pressure kgf/cm2   2.6 2.25 2.95
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-6- 5-4-3-10 -9-2
Pre-stroke mm   5.5 5.47 5.53
Rack position
Point A
  R=A
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-7
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-6
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-5
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-4
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-3
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-10
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-9
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   131.5 129.9 133.1
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   6.5+-0.5
Pump speed r/min   430 430 430
Average injection quantity mm3/st.   13.5 11.5 15.5
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.8)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   131.5 130.5 132.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.9
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   126 122 130
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 106991-1681
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Damper spring setting
----------
T1=AB44
----------

Timer adjustment

Test data 106991-1681
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(8)deg t1=1.5--sec. t2=1.5--sec.
----------
N1=950++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=8+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 106991-1681
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=42.5mm
----------
a=19deg+-5deg b=(30deg)+-3deg

Stop lever angle

Test data 106991-1681
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper bolt so that speed = bb and rack position = cc. (Confirm non-injection.)
----------
aa=40mm bb=0r/min cc=1.5+-0.3mm
----------
a=20deg+-5deg b=43deg+-5deg

0000001501 RACK SENSOR

Test data 106991-1681
Rack sensor adjustment 1. Flange type rack sensor (rack sensor adjustment -5*20) (1)These types of rack sensors do not need adjustment. Confirm the performance with the following procedures. (2)Mount the rack sensor main body to the pump main body. (3)Fix the pump lever at full. (4)At supply voltage V1, pump speed N1 and rack position Ra, confirm that the amp's output voltage is Vist. (5)Move the pump lever two or three times. (6)Set again to full. (7)Confirm that the amplifier output voltage is Vist. (8)Fix the caution plate to the upper part of the rack sensor. (For those without the caution plate instructions, make sure the nameplate of the rack sensor carries the "Don't hold here" caution.) (9)Apply red paint to the rack sensor mounting bolts (2 places).
----------
V1=5+-0.01V N1=790r/min Ra=R1(11.8)+0.2mm Vist=1.55+-0.14V
----------

Timing setting

Test data 106991-1681
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=4deg
----------
a=(180deg)




Have questions with 106991-1681?





Group cross 106991-1681 ZEXEL

Isuzu 

 
1156029590 
INJECTION-PUMP ASSEMBLY
10PE1-N
106991-1681  

106991-1682 
 
1156029592 
INJECTION-PUMP ASSEMBLY
10PE1-N
9 400 611 081 
1156029593 
INJECTION-PUMP ASSEMBLY
10PE1-N
 
1156029594 
INJECTION-PUMP ASSEMBLY
10PE1-N
9 400 618 782 
 
INJECTION-PUMP ASSEMBLY
10PE1-N

Isuzu 

9 400 618 782 
1156029595 
INJECTION-PUMP ASSEMBLY
10PE1-N
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