106971-3134 ZEXEL F 01G 09U 0BY BOSCH INJECTION-PUMP ASSEMBLY f01g09u0by 1069713134 220007324a


106971-3134 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 0BY f01g09u0by
ZEXEL 106971-3134 1069713134
HINO 220007324A 220007324a

Cross reference number

BOSCH F 01G 09U 0BY f01g09u0by
ZEXEL 106971-3134 1069713134
HINO 220007324A 220007324a


Zexel num
Bosch num
Firm num
Name
106971-3134 
106971-3135 
F 01G 09U 0BY 
220007324A  HINO
INJECTION-PUMP ASSEMBLY
V22D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-10-9-4 -3-6-5-8 -7-2
Pre-stroke mm   4.8 4.74 4.8
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-10
deg.   27 26.75 27.25
Difference between angles 2
Cal 1-9
deg.   72 71.75 72.25
Difference between angles 3
Cal 1-4
deg.   99 98.75 99.25
Difference between angles 4
Cal 1-3
deg.   144 143.75 144.25
Difference between angles 5
Cal 1-6
deg.   171 170.75 171.25
Difference between angles 6
Cal 1-5
deg.   216 215.75 216.25
Difference between angles 7
Cal 1-8
deg.   243 242.75 243.25
Difference between angles 8
Cal 1-7
deg.   288 287.75 288.25
Difference between angles 9
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   126.4 124.4 128.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   128.4 122.4 134.4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.15
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   130 127 133
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   4.2+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10 7 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   9.2+-0.1
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   158 155 161
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   G
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   159 159 179
Fixing the lever   *
Timer adjustment
Pump speed r/min   680--
Advance angle deg.   0 0 0
Load   1/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   630
Advance angle deg.   0.3
Load   1/4
Timer adjustment_03
Pump speed r/min   770--
Advance angle deg.   1 0.7 1.3
Load   4/4
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   1 0.7 1.3
Load   3/4
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   5.25 4.95 5.55
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106971-3134
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (3)Excess fuel setting for starting: SXL (4)Damper spring setting
----------
N1=325r/min R1=4.2mm N2=1150r/min Q1=3mm3/st SXL=9.2+-0.1mm
----------

Speed control lever angle

Test data 106971-3134
F:Full speed
----------

----------
a=19.5deg+-5deg

0000000901

Test data 106971-3134
F:Full load I:Idle (1)Use the hole to the left of R = aa (2)Stopper bolt setting
----------
aa=61mm
----------
a=28deg+-3deg b=17deg+-5deg

Stop lever angle

Test data 106971-3134
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Set the stopper bolt (apply red paint). (4)Free (at delivery)
----------
aa=2.3-0.5mm bb=12.5mm
----------
a=(30.5deg) b=1deg+-5deg c=30deg+-5deg

Timing setting

Test data 106971-3134
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




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