106871-1017 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068711017 1156014587


106871-1017 INJECTION-PUMP ASSEMBLY
Rating:
53
Buy INJECTION-PUMP ASSEMBLY 106871-1017 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106871-1017 1068711017
ISUZU 1156014587 1156014587

Cross reference number

ZEXEL 106871-1017 1068711017
ISUZU 1156014587 1156014587


Zexel num
Bosch num
Firm num
Name
106871-1017 
106871-1016 
 
1156014587  ISUZU
INJECTION-PUMP ASSEMBLY
8PC1-TE *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-3- 6-5-4-2
Pre-stroke mm   4.2 4.17 4.23
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-3
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cyl.1-2
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.2
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   99.8 97.8 101.8
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   109.2 107.7 110.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   8.8 7.4 10.2
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   90 90
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   11.8+-0. 5
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   141 141 151
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Startup boost setting
 
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   7.7
Boost pressure kPa   6.7 5.4 8
Boost pressure mmHg   50 40 60
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   8.7
Boost pressure kPa   17.3 17.3 17.3
Boost pressure mmHg   130 130 130

Test data Ex:

Governor adjustment

Test data 106871-1017
N:Pump speed R:Rack position (mm) (1)Excess fuel lever setting (2)Boost compensator stroke (3)Set the torque spring. (4)Beginning of damper spring operation: DL (5)Supply solenoid operating voltage DC24V and move the solenoid body so that the excess lever reaches the excess position at the solenoid's maximum stroke.
----------
DL=4.1-0.5mm
----------

Timer adjustment

Test data 106871-1017
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(5.375)deg t1=1.5--sec. t2=1.5--sec.
----------
N1=950++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=5.375+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 106871-1017
F:Full speed
----------

----------
a=10deg+-5deg

0000000901

Test data 106871-1017
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 106871-1017
N:Pump normal S:Stop the pump.
----------

----------
a=60deg+-5deg b=73deg+-5deg

0000001101

Test data 106871-1017
N:Normal B:When boosted
----------

----------
a=(5deg) b=(16deg)

0000001501 RACK SENSOR

Test data 106871-1017
V1:Supply voltage V2f:Full side output voltage V2i:Idle side output voltage (A) Black (B) Yellow (C) Red (D) Trimmer (E): Shaft (F) Nut (G) Load lever 1. Load sensor adjustment (1)Connect as shown in the above diagram and apply supply voltage V1. (2)Hold the load lever (G) against the full side. (3)Turn the shaft so that the voltage between (A) and (B) is V2. (4)Hold the load lever (G) against the idle side. (5)Adjust (D) so that the voltage between (A) and (B) is V2i. (6)Repeat the above adjustments. (7)Tighten the nut (F) at the point satisfying the standards. (8)Hold the load lever against the full side stopper and the idle side stopper. (9)At this time, confirm that the full side output voltage is V2f and the idle side output voltage is V2i.
----------
V1=5+-0.02V V2f=0.15+0.03V V2i=2.35-0.03V
----------

Timing setting

Test data 106871-1017
(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(170deg)




Have questions with 106871-1017?





Group cross 106871-1017 ZEXEL

Isuzu 

 
1156027370 
INJECTION-PUMP ASSEMBLY
8PC1-TE
 
1156027371 
INJECTION-PUMP ASSEMBLY
8PC1-TE
 
1156014582 
INJECTION-PUMP ASSEMBLY
8PC1-T
 
1156014583 
INJECTION-PUMP ASSEMBLY
8PC1-T
 
1156014584 
INJECTION-PUMP ASSEMBLY
8PC1TE
 
 
INJECTION-PUMP ASSEMBLY
8PC1TE
 
1156014586 
INJECTION-PUMP ASSEMBLY
8PC1TE
106871-1017  

106871-1016 
 
1156014587 
INJECTION-PUMP ASSEMBLY
8PC1-TE
 
1156014588 
INJECTION-PUMP ASSEMBLY
8PC1-TE
 
1156014589 
INJECTION-PUMP ASSEMBLY
8PC1-TE
Back to top