106671-6272 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066716272 1156032153


106671-6272 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-6272 1066716272
ISUZU 1156032153 1156032153

Service parts 106671-6272 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1381
3. GOVERNOR 105923-2700
4. SUPPLY PUMP 105237-4850
5. AUTOM. ADVANCE MECHANIS 105681-5820
6. COUPLING PLATE 105664-2261
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7980
11. Nozzle and Holder 1-15300-332-0
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/22.1{225}
13. NOZZLE-HOLDER 105031-4801
14. NOZZLE 105025-0700
15. NOZZLE SET

Include in #1:

106671-6272 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-6272 1066716272
ISUZU 1156032153 1156032153


Zexel num
Bosch num
Firm num
Name
106671-6272 
106671-6273 
 
1156032153  ISUZU
INJECTION-PUMP ASSEMBLY
6SD1-TC * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-8620
Overflow valve opening pressure kPa   206 172 240
Overflow valve opening pressure kgf/cm2   2.1 1.75 2.45
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.47 4.53
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   11.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   149 147 151
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   6.4+-0.5
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   10 6.8 13.2
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.3)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   149 147 151
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.65
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   161 155 167
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_05
Adjusting point   E
Rack position   R1+0.2
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   149 143 155
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R2-1.75
Boost pressure kPa   4 4 6.7
Boost pressure mmHg   30 30 50
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R2(R1-0. 45)
Boost pressure kPa   46.7 46.7 46.7
Boost pressure mmHg   350 350 350
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   875
Advance angle deg.   1.5 1 2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-6272
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=AE45 BCL=1.75+-0.1mm
----------

Speed control lever angle

Test data 106671-6272
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=27deg+-5deg b=32.5deg+-3deg

Stop lever angle

Test data 106671-6272
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper bolt so that speed = bb, rack position = cc (confirm non-injection)
----------
aa=40mm bb=0r/min cc=1.5+-0.3mm
----------
a=22deg+-5deg b=41deg+-5deg

0000001501 ACS

Test data 106671-6272
(A) Set screw (B) Push rod 1 (C) Push rod 2 (D) Lever 1. Aneroid compensator unit adjustment (1)Screw in (A) to obtain L1. (2)Select C so that dimension L2 can be obtained. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Set to full boost. (3)Screw in the aneroid compensator body to obtain the performance shown in the graph above. (4)As there is hysterisis, measure when the absolute pressure drops. (5)Hysterisis must not exceed rack position = h1.
----------
N1=800r/min L1=1.5+-0.5mm L2=37.5+-0.5mm h1=0.15mm
----------
Ra=R3(R1+0.2)mm Rb=(R3-0.4)mm Rc=R3-0.75mm P1=(89.8)+-2.7kPa((674)+-20mmHg) P2=79.4+-2.7kPa(596+-20mmHg) P3=70.1+-0.7kPa(526+-5mmHg) Q1=(149)+-3cm3/1000st Q2=(138.5)cm3/1000st Q3=(129)+-3cm3/1000st

Timing setting

Test data 106671-6272
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(40deg)




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