104746-6591 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047466591 8971918611


104746-6591 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104746-6591 1047466591
ISUZU 8971918611 8971918611

Cross reference number

ZEXEL 104746-6591 1047466591
ISUZU 8971918611 8971918611


Zexel num
Bosch num
Firm num
Name
104746-6591 
104746-5082 
 
8971918611  ISUZU
INJECTION-PUMP ASSEMBLY
4JA1 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   58.1 57.6 58.6
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   33.1 29.6 36.6
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   44.2 40.7 47.7
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   58.1 57.1 59.1
Difference in delivery mm3/st.   5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   64.3 60.3 68.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33.6 30.6 36.6
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33.6 30.6 36.6
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8 6 10
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8 6 10
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60 100
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1500 1500 1500
Overflow quantity cm3/min   630 500 760
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1500 1500 1500
Pressure kPa   412 392 432
Pressure kgf/cm2   4.2 4 4.4
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   2.7 2.5 2.9
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1500 1500 1500
Timer stroke mm   2.7 2.5 2.9
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Timer stroke mm   3.9 3.5 4.3
Oil temperature degC   50 48 52
_05
Pump speed r/min   2050 2050 2050
Timer stroke mm   5.3 5 5.7
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.8 0.7 0.9
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   35 30 40

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104746-6591
A:Adjusting point B:Confirmation point C:Lever position Vi:Applied voltage V:Output voltage C1:Idle C2:Full speed
----------

----------
V1=1.2+-0.03V V2=(7.03+-0.86)V V3=10V V4=10V

0000001901 V-FICD ADJUSTMENT

Test data 104746-6591
Adjustment of the V-FICD 1. After installing the V-FICD, apply P1 (kPa) {P2 (mmHg)} to the actuator and confirm that it moves through its full stroke. 2. After release, confirm that the clearance between (A) and (B) is L (mm).
----------
L=1+1(mm) P1=-53.3(kPa) P2=-400(mmHg)
----------
L=1+1(mm)

0000002001 A/T PLATE ADJUSTMENT

Test data 104746-6591
A/T plate adjustment Adjust the A/T plate (A) so that (A)(C) - (A)(B) = L3 when the control lever is moved from the idle position (B) to the full speed position (C), then fix. (B) Idle position (C) Full
----------
L3=34+-1mm
----------
L1=41mm L2=173.2mm SW=SW8 T=3.4~4.9N-m(0.35~0.5kgf-m)




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