104742-1371 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047421371


104742-1371 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104742-1371 1047421371

Cross reference number

ZEXEL 104742-1371 1047421371


Zexel num
Bosch num
Firm num
Name
104742-1371 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   46.5 46 47
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   32.3 28.3 36.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   600 600 600
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   33 30.5 35.5
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   46.5 45.5 47.5
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   33.5 30.5 36.5
Oil temperature degC   50 48 52
Injection timing adjustment_06
Pump speed r/min   1400 1400 1400
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   55.2 52.2 58.2
Oil temperature degC   50 48 52
Injection timing adjustment_07
Pump speed r/min   1800 1800 1800
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   60.2 55.7 64.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2100 2100 2100
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   17.4 14.4 20.4
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   52 50 54
Injection quantity adjustment_02
Pump speed r/min   2300 2300 2300
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   5
Oil temperature degC   52 50 54
Injection quantity adjustment_03
Pump speed r/min   2100 2100 2100
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   17.4 14.4 20.4
Difference in delivery mm3/st.   4
Oil temperature degC   52 50 54
Governor adjustment
Pump speed r/min   385 385 385
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   8.9 6.9 10.9
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   385 385 385
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   8.9 6.9 10.9
Difference in delivery mm3/st.   2
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   60 60 100
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   80 60 100
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   385 385 385
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   900 900 900
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Overflow quantity with S/T ON cm3/min   530 330 730
Overflow quantity with S/T OFF cm3/min   480 280 680
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1600 1600 1600
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Pressure with S/T OFF kPa   471 442 500
Pressure with S/T OFF kgf/cm2   4.8 4.5 5.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1600 1600 1600
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Pressure with S/T OFF kPa   471 442 500
Pressure with S/T OFF kgf/cm2   4.8 4.5 5.1
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1600 1600 1600
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke with S/T OFF mm   3.4 3.1 3.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   900 900 900
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke with S/T ON mm   0.5 0.5
Oil temperature degC   50 48 52
_03
Pump speed r/min   1440 1440 1440
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke with S/T OFF mm   0.5
Oil temperature degC   50 48 52
_04
Pump speed r/min   1600 1600 1600
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke with S/T OFF mm   3.4 3 3.8
Basic   *
Oil temperature degC   50 48 52
_05
Pump speed r/min   1800 1800 1800
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke with S/T OFF mm   7.4 6.7 7.8
Oil temperature degC   50 48 52
_06
Pump speed r/min   1850 1850 1850
Boost pressure kPa   -46.7 -48 -45.4
Boost pressure mmHg   -350 -360 -340
Timer stroke with S/T OFF mm   7.4 7.1 7.8
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.1 3 3.2
KF dimension mm   5.5 5.4 5.6
MS dimension mm   0.4 0.3 0.5
Decrease stroke mm   2.2 2 2.4
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   18 14 22
Control lever angle beta deg.   31 26 36




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