104741-7371 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047417371

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 104741-7371 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 104741-7371 1047417371

Cross reference number

ZEXEL 104741-7371 1047417371

Zexel num

Bosch num

Firm num

Name

104741-7371

INJECTION-PUMP ASSEMBLY
JX493Q

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Left L

(Solenoid timer adjustment condition)
With S/T O-ring; S/T OFF. OFF

Timer measuring device installation position
Low pressure side LOW PRESSURE SIDE

Injection timing adjustment

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 85.4 84.9 85.9

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 62.5 57 68

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 83.5 78.5 88.5

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 85.4 83.9 86.9

Difference in delivery mm3/st. 7

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 93.4 86.9 99.9

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 106.5 100 113

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2070 2070 2070

Average injection quantity mm3/st. 39.2 36.2 42.2

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2300 2300 2300

Average injection quantity mm3/st. 5

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 2070 2070 2070

Average injection quantity mm3/st. 39.2 36.2 42.2

Difference in delivery mm3/st. 6.5

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 9 7 11

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 9 7 11

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 104 84 124

Basic *

Oil temperature degC 48 46 50

Remarks
IDLE

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 104 84 124

Oil temperature degC 48 46 50

Remarks
IDLE

Speed control lever angle

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity with S/T ON cm3/min 700 470 930

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 490 431 549

Pressure with S/T ON kgf/cm2 5 4.4 5.6

Pressure with S/T OFF kPa 422 393 451

Pressure with S/T OFF kgf/cm2 4.3 4 4.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_02

Pump speed r/min 700 700 700

Pressure with S/T ON kPa 373 314 432

Pressure with S/T ON kgf/cm2 3.8 3.2 4.4

Pressure with S/T OFF kPa 304 255 353

Pressure with S/T OFF kgf/cm2 3.1 2.6 3.6

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 900 900 900

Pressure with S/T OFF kPa 382 333 431

Pressure with S/T OFF kgf/cm2 3.9 3.4 4.4

Oil temperature degC 50 48 52

Stop lever angle_04

Pump speed r/min 1000 1000 1000

Pressure with S/T ON kPa 490 431 549

Pressure with S/T ON kgf/cm2 5 4.4 5.6

Pressure with S/T OFF kPa 422 393 451

Pressure with S/T OFF kgf/cm2 4.3 4 4.6

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

Stop lever angle_05

Pump speed r/min 1100 1100 1100

Pressure with S/T OFF kPa 451 402 500

Pressure with S/T OFF kgf/cm2 4.6 4.1 5.1

Oil temperature degC 50 48 52

Stop lever angle_06

Pump speed r/min 1300 1300 1300

Pressure with S/T OFF kPa 520 471 569

Pressure with S/T OFF kgf/cm2 5.3 4.8 5.8

Oil temperature degC 50 48 52

Stop lever angle_07

Pump speed r/min 1500 1500 1500

Pressure with S/T OFF kPa 579 530 628

Pressure with S/T OFF kgf/cm2 5.9 5.4 6.4

Oil temperature degC 50 48 52

Stop lever angle_08

Pump speed r/min 1800 1800 1800

Pressure with S/T OFF kPa 628 579 677

Pressure with S/T OFF kgf/cm2 6.4 5.9 6.9

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.4 2.8 4

Timer stroke with S/T OFF mm 2 1.8 2.2

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_02

Pump speed r/min 900 900 900

Timer stroke with S/T OFF mm 1.2 0.6 1.8

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Timer stroke with S/T ON mm 3.4 2.6 4.2

Timer stroke with S/T OFF mm 2 1.6 2.4

Basic *

Oil temperature degC 50 48 52

Remarks
OFF

_04

Pump speed r/min 1300 1300 1300

Timer stroke with S/T OFF mm 4.2 3.6 4.8

Oil temperature degC 50 48 52

_05

Pump speed r/min 1800 1800 1800

Timer stroke with S/T OFF mm 4.5 3.9 5.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 40 39.5 40.5

Timer stroke TA mm 1.2 1.2 1.2

Timer stroke variation dT mm 0.8 0.6 1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 40 38 42

Timer stroke TA mm 1.2 1.2 1.2

Timer stroke variation dT mm 0.8 0.4 1.2

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 35 32 38

Timer stroke TA mm 0.7

Timer stroke variation dT mm 1.3 1.3

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.6 3.5 3.7

KF dimension mm 7.7 7.6 7.8

MS dimension mm 0.7 0.6 0.8

Pre-stroke mm 0.2 0.18 0.22

Control lever angle alpha deg. 18 14 22

Control lever angle beta deg. 37 32 42

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer Adjustment method [supply voltage Vi, dummy bolt (A)] 1. Hold the dummy bolt (A) against the control lever at position N = N1 and Q = Q1 and fix using the lock nut. 2. When adjusting the potentiometer, position the control lever to contact the dummy bolt (A). Adjust the potentiometer so that the output voltage is V1. 3. After completing adjustment remove the dummy bolt (A). Confirm that the potentiometer output voltage is as specified at the control lever idle position and full position. Dummy bolt and nut part number: corresponding to 146526-3300 (bolt) 42 (mm) Corresponding to 013020-6040 (nut) N:Pump speed Q:Injection quantity P:Boost pressure V:Output voltage C/L: control lever position B:Adjusting point C:Checking point Vi:Applied voltage I:Idling lever position F:Full speed lever position
----------
N1=1000r/min Q1=37.9+-1.0mm3/st V1=4.40+-0.03V Vi=10V
----------
N1=1000r/min Q1=37.9+-1.0mm3/st P1=0kPa(0mmHg) V1=4.40+-0.03V V2=(1.98+-0.68V) V3=(7.90+-0.92V) Vi=10V