104741-7082 ZEXEL 9 460 613 498 BOSCH INJECTION-PUMP ASSEMBLY 9460613498 1047417082


104741-7082 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 613 498 9460613498
ZEXEL 104741-7082 1047417082

Cross reference number

BOSCH 9 460 613 498 9460613498
ZEXEL 104741-7082 1047417082


Zexel num
Bosch num
Firm num
Name
104741-7082 
104741-7083 
9 460 613 498 
   
INJECTION-PUMP ASSEMBLY
* K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   50 49.5 50.5
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   48 46 50
Injection timing adjustment_02
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   50.6 47.1 54.1
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   50 49 51
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   48 46 50
Injection timing adjustment_04
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   58.7 55.7 61.7
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   63.8 60.3 67.3
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   12 8 16
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   3
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1225 1225 1225
Average injection quantity mm3/st.   12 7.5 16.5
Difference in delivery mm3/st.   3
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.7 6.7 10.7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   3
Oil temperature degC   48 46 50
Governor adjustment_03
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.7 6.2 11.2
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   77.6 72.6 82.6
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   77.6 72.6 82.6
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   340 210 470
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1100 1100 1100
Pressure kPa   324 304 344
Pressure kgf/cm2   3.3 3.1 3.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Pressure kPa   324 295 353
Pressure kgf/cm2   3.3 3 3.6
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1100 1100 1100
Timer stroke mm   0.9 0.7 1.1
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   0.5 0 1
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Timer stroke mm   0.9 0.6 1.2
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1200 1200 1200
Timer stroke mm   1.2 0.7 1.7
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5 4.9 5.1
MS dimension mm   1.8 1.7 1.9
Pre-stroke mm   0.45 0.43 0.47
Control lever angle alpha deg.   16 12 20
Control lever angle beta deg.   32 27 37

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104741-7082
Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B). Screw (B) protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)




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