101603-9141 ZEXEL 9 400 619 554 BOSCH INJECTION-PUMP ASSEMBLY 9400619554 1016039141


101603-9141 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 554 9400619554
ZEXEL 101603-9141 1016039141

Service parts 101603-9141 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3290
3. GOVERNOR 105490-5630
4. SUPPLY PUMP 105220-5200
5. AUTOM. ADVANCE MECHANIS 105643-0250
6. COUPLING PLATE 105661-0350
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5560
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3522
14. NOZZLE 105015-5150
15. NOZZLE SET

Include in #1:

101603-9141 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 554 9400619554
ZEXEL 101603-9141 1016039141


Zexel num
Bosch num
Firm num
Name
101603-9141 
9 400 619 554 
   
INJECTION-PUMP ASSEMBLY
K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   60.8 58.6 63
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   9.1+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 8.5 12.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3.2 2.7 3.7
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   6.5 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-9141
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Damper spring setting (6)Rack difference between N = N2 and N = N3
----------
RT=1 TH=2.3mm SXL=11+0.2mm N1=450r/min N2=1500r/min N3=950r/min
----------

Speed control lever angle

Test data 101603-9141
F:Full speed
----------

----------
a=23deg+-5deg

0000000901

Test data 101603-9141
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=55mm
----------
a=5.5deg+-5deg b=20deg+-3deg

Stop lever angle

Test data 101603-9141
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

Test data 101603-9141
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Have questions with 101603-9141?





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