101602-2921 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016022921


101602-2921 INJECTION-PUMP ASSEMBLY
Rating:
64
Buy INJECTION-PUMP ASSEMBLY 101602-2921 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101602-2921 1016022921

Cross reference number

ZEXEL 101602-2921 1016022921


Zexel num
Bosch num
Firm num
Name
101602-2921 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.4
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   92.5 91 94
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10.5 9.5 11.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 135 145
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-2921
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=9
----------

Speed control lever angle

Test data 101602-2921
F:Full speed I:Idle (1)Stopper bolt setting (2)Stopper bolt setting (3)Set the pump speed at aa (4)Set the pump speed at bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=6deg+-5deg b=19deg+-5deg c=0deg+-5deg

Stop lever angle

Test data 101602-2921
N:Pump normal S:Stop the pump. (1)Normal stop (2)Rack position aa or less, pump speed bb (3)Contacts normal side pin (4)Clearance from the pin on the normal side: cc
----------
aa=6.3mm bb=0r/min cc=2.5+-0.5mm
----------
a=53deg+-5deg b=51deg+-5deg c=(6deg)

Timing setting

Test data 101602-2921
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101602-2921?





Group cross 101602-2921 ZEXEL

Hino 

 
220205350A 
INJECTION-PUMP ASSEMBLY
H07D-C
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 586 
220205350B 
INJECTION-PUMP ASSEMBLY
H07D-C
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 587 
220205340A 
INJECTION-PUMP ASSEMBLY
W06EH
9 400 614 801 
220205340B 
INJECTION-PUMP ASSEMBLY
W06EH
 
220205400A 
INJECTION-PUMP ASSEMBLY
H07C-TA
101602-2921  
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 321 
220205400B 
INJECTION-PUMP ASSEMBLY
H07C-TA
9 400 613 050 
220205390A 
INJECTION-PUMP ASSEMBLY
H07C-TD
 
220205231A 
INJECTION-PUMP ASSEMBLY
J08C-TN
 
220205232A 
INJECTION-PUMP ASSEMBLY
J08C-TN
9 400 611 209 
220205233A 
INJECTION-PUMP ASSEMBLY
J08C-TN
F 019 Z10 978 
220205233B 
INJECTION-PUMP ASSEMBLY
J08C-TN
 
220205470A 
INJECTION-PUMP ASSEMBLY
H07C-TA
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 802 
220205471A 
INJECTION-PUMP ASSEMBLY
H07C-TA
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 803 
220205540A 
INJECTION-PUMP ASSEMBLY
W06E
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 614 804 
220205560A 
INJECTION-PUMP ASSEMBLY
W06E-H
9 400 611 235 
220401530A 
INJECTION-PUMP ASSEMBLY
W06E
 
22010E0590 
INJECTION-PUMP ASSEMBLY
W06E
9 400 619 985 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 612 416 
220205570A 
INJECTION-PUMP ASSEMBLY
W06EJ
Back to top