101602-2782 ZEXEL 9 400 610 573 BOSCH INJECTION-PUMP ASSEMBLY 9400610573 1016022782

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 573 9400610573

ZEXEL 101602-2782 1016022782

Service parts 101602-2782 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-5470

3. GOVERNOR 105400-8421

4. SUPPLY PUMP 105210-4351

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0410

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5490

11. Nozzle and Holder 23600-1830A

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-4060

14. NOZZLE 105015-7180

15. NOZZLE SET

Include in #1:

101602-2782 as INJECTION-PUMP ASSEMBLY

107692-1290 as _

Cross reference number

BOSCH 9 400 610 573 9400610573

ZEXEL 101602-2782 1016022782

Zexel num

Bosch num

Firm num

Name

101602-2782
101602-2783

9 400 610 573

INJECTION-PUMP ASSEMBLY
* K

101602-2782
101602-2783

9 400 610 573

S220204482A HINO

INJECTION-PUMP ASSEMBLY
A * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF851/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-8220

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4 3.97 4.03

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 8.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 102 100 104

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.4

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 99.5 93.5 105.5

Max. variation between cylinders % 0 -10 10

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 5.7+-0.5

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 10 9 11

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 135 135 145

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=8
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set the stopper bolt at delivery (idle side). (4)Set the pump speed at bb.
----------
aa=930r/min bb=780r/min
----------
a=5deg+-5deg b=21deg+-5deg c=35deg+-3deg d=6deg+-5deg