101492-9462 ZEXEL 9 400 613 225 BOSCH INJECTION-PUMP ASSEMBLY 9400613225 1014929462


101492-9462 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 225 9400613225
ZEXEL 101492-9462 1014929462

Service parts 101492-9462 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-4091
3. GOVERNOR 105419-5110
4. SUPPLY PUMP 105220-7020
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156639-9322
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6990
11. Nozzle and Holder 16600NA000
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3390
14. NOZZLE 105017-3180
15. NOZZLE SET

Include in #1:

101492-9462 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 225 9400613225
ZEXEL 101492-9462 1014929462


Zexel num
Bosch num
Firm num
Name
101492-9462 
9 400 613 225 
   
INJECTION-PUMP ASSEMBLY
BD30T 14BC INJECTION PUMP ASSY PE4A,5A, PE
101492-9462 
101492-9463 
9 400 613 225 
16712NA006  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
BD30T * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   71.5 70.5 72.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.3+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   8 6 10
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.2++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 80
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101492-9462
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Set at delivery
----------
K=12
----------

Speed control lever angle

Test data 101492-9462
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=910r/min bb=750r/min
----------
a=19deg+-5deg b=11deg+-5deg c=7deg+-5deg

Stop lever angle

Test data 101492-9462
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=12deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101492-9462
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=B a3=C r1=750r/min r2=750r/min r3=750r/min Q1=- Q2=71.5+-1mm3/st Q3=- c1=- c2=+-3.5% c3=- a4=18 a5=15 a6=- r4=900r/min r5=750r/min r6=-

Timing setting

Test data 101492-9462
(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(100deg)




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Group cross 101492-9462 ZEXEL

Nissan-Diesel 

 
16712NA005 
INJECTION-PUMP ASSEMBLY
BD30T
9 400 613 167 
 
INJECTION-PUMP ASSEMBLY
101492-9462  
9 400 613 225 
 
INJECTION-PUMP ASSEMBLY
BD30T

Nissan-Diesel 

101492-9462  

101492-9463 
9 400 613 225 
16712NA006 
INJECTION-PUMP ASSEMBLY
BD30T
F 01G 09U 0HU 
16712NA006 
INJECTION-PUMP ASSEMBLY
BD30T15
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