101401-2025 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014012025 220004495b


101401-2025 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101401-2025 1014012025
HINO 220004495B 220004495b

Cross reference number

ZEXEL 101401-2025 1014012025
HINO 220004495B 220004495b


Zexel num
Bosch num
Firm num
Name
101401-2025 
 
220004495B  HINO
INJECTION-PUMP ASSEMBLY
W04C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.17 3.23
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.75 90.25
Difference between angles 2
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 3
Cyl.1-2
deg.   270 269.75 270.25
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   78.5 76.5 80.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9 7.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   78.5 77.5 79.5
Basic   *
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   84.5 82.5 86.5
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.25
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   82.3 78.3 86.3
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_06
Adjusting point   D
Rack position   R1-0.5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   62.7 58.7 66.7
Fixing the lever   *
Boost pressure kPa   24 24
Boost pressure mmHg   180 180
Injection quantity adjustment_07
Adjusting point   E
Rack position   -
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   50 48 52
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_08
Adjusting point   I
Rack position   14.3+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110 120
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_09
Adjusting point   K
Rack position   R2(9)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   39.3 35.3 43.3
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R2(9)
Boost pressure kPa   2 2 4.7
Boost pressure mmHg   15 15 35
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   R1-0.5
Boost pressure kPa   10.7 10.7 10.7
Boost pressure mmHg   80 80 80
Timer adjustment
Pump speed r/min   1300+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1600
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101401-2025
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT (3)Boost compensator stroke: BCL
----------
T1=B31 BCL=(1.2)+-0.1mm
----------

Speed control lever angle

Test data 101401-2025
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=34deg+-5deg b=(43deg)+-3deg

Stop lever angle

Test data 101401-2025
N:Pump normal S:Stop the pump.
----------

----------
a=13deg+-5deg b=40deg+-5deg

Timing setting

Test data 101401-2025
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Have questions with 101401-2025?





Group cross 101401-2025 ZEXEL

Hino 

 
220004492A 
INJECTION-PUMP ASSEMBLY
YE84
 
220004493A 
INJECTION-PUMP ASSEMBLY
W04CT
 
220004494A 
INJECTION-PUMP ASSEMBLY
W04CT
 
 
INJECTION-PUMP ASSEMBLY
W04CT
 
 
INJECTION-PUMP ASSEMBLY

Hino 

101401-2025  
 
220004495B 
INJECTION-PUMP ASSEMBLY
W04C-T
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