108621-2080 ZEXEL 9 400 619 101 BOSCH INJECTION-PUMP ASSEMBLY 9400619101 1086212080 me121249


108621-2080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 101 9400619101
ZEXEL 108621-2080 1086212080
MITSUBISHI ME121249 me121249

Service parts 108621-2080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108062-0171
3. GOVERNOR 105952-1200
4. SUPPLY PUMP 105237-1840
5. AUTOM. ADVANCE MECHANIS 105681-8000
6. COUPLING PLATE 105664-0650
7. COUPLING PLATE
9. _
10. NOZZLE AND HOLDER ASSY 105101-7421
11. Nozzle and Holder ME120897
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}
13. NOZZLE-HOLDER 105030-4461
14. NOZZLE 105015-8221
15. NOZZLE SET

Include in #1:

108621-2080 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 101 9400619101
ZEXEL 108621-2080 1086212080
MITSUBISHI ME121249 me121249


Zexel num
Bosch num
Firm num
Name
108621-2080 
108621-2110 
9 400 619 101 
ME121249  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D40T1 K 14CP INJECTION PUMP ASSY TICS HD-TI6F TICS

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-7220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   21
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   5.6 5.57 5.63
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Rack position   (12.9)
Vist V   1.42 1.42 1.42
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   148.5 147.5 149.5
Max. variation between cylinders %   0 -2 2
Basic   *
PS407980-224* V   V1+1.44+ -0.01
PS407980-224* mm   3.2+-0.0 5
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_02
Rack position   (6.5)
Vist V   2.7 2.6 2.8
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 8.5 12.5
Max. variation between cylinders %   0 -15 15
PS407980-224* V   V1+0.13+ -0.01
PS407980-224* mm   5.4+-0.0 3
Governor adjustment
Pump speed r/min   700--
Advance angle deg.   0 0 0
Remarks
Start
 
Governor adjustment_02
Pump speed r/min   650
Advance angle deg.   0.5
Governor adjustment_03
Pump speed r/min   850
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 
0000001201
Pre-stroke mm   5.6 5.57 5.63
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   5 4.5 5.5
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   5.6 5.57 5.63
Output voltage V   1 1 1.05
Adjustment   *
Remarks
Output voltage V1
 
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   2.6 2.32 2.88
Output voltage V   2.8 2.78 2.87
Confirmation   *
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Speed control lever angle

Test data 108621-2080
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=16mm bb=1mm
----------
a=19deg+-5deg b=29deg+-5deg

0000000901

Test data 108621-2080
(1)Pump vertical direction (2)Position of the coupling key groove at the start of injection for the No. 1 cylinder (3)At pre-stroke aa
----------
aa=5.6+-0.03mm
----------
a=(2deg)

0000001701

Test data 108621-2080
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------

0000001901 RACK SENSOR

Test data 108621-2080
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (154610-0620) (1)At governor side rack sensor output voltage V1, adjust the bobbin (A) so that the drive side rack sensor output voltage is VR+-0.01. (2)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
V1=1V
----------




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