Rating:
Information injection-pump assembly
BOSCH
9 400 618 690
9400618690
ZEXEL
106971-3125
1069713125
HINO
220007184B
220007184b
Service parts 106971-3125 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-2300A
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}/21.6{220}
14.
NOZZLE
Include in #1:
106971-3125
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 618 690
9400618690
ZEXEL
106971-3125
1069713125
HINO
220007184B
220007184b
Zexel num
Bosch num
Firm num
Name
106971-3125
9 400 618 690
220007184B HINO
INJECTION-PUMP ASSEMBLY
V22D K 14CE INJECTION PUMP ASSY PE10P PE
V22D K 14CE INJECTION PUMP ASSY PE10P PE
106971-3125
9 400 618 690
S220007184B HINO
INJECTION-PUMP ASSEMBLY
V22D A K 14CE INJECTION PUMP ASSY PE10P PE
V22D A K 14CE INJECTION PUMP ASSY PE10P PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-0820
Overflow valve opening pressure
kPa
127
107
147
Overflow valve opening pressure
kgf/cm2
1.3
1.1
1.5
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-10-9-4
-3-6-5-8
-7-2
Pre-stroke
mm
4.8
4.74
4.8
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-10 deg. 27 26.75 27.25
Cal 1-10 deg. 27 26.75 27.25
Difference between angles 2
Cal 1-9 deg. 72 71.75 72.25
Cal 1-9 deg. 72 71.75 72.25
Difference between angles 3
Cal 1-4 deg. 99 98.75 99.25
Cal 1-4 deg. 99 98.75 99.25
Difference between angles 4
Cal 1-3 deg. 144 143.75 144.25
Cal 1-3 deg. 144 143.75 144.25
Difference between angles 5
Cal 1-6 deg. 171 170.75 171.25
Cal 1-6 deg. 171 170.75 171.25
Difference between angles 6
Cal 1-5 deg. 216 215.75 216.25
Cal 1-5 deg. 216 215.75 216.25
Difference between angles 7
Cal 1-8 deg. 243 242.75 243.25
Cal 1-8 deg. 243 242.75 243.25
Difference between angles 8
Cal 1-7 deg. 288 287.75 288.25
Cal 1-7 deg. 288 287.75 288.25
Difference between angles 9
Cyl.1-2 deg. 315 314.75 315.25
Cyl.1-2 deg. 315 314.75 315.25
Injection quantity adjustment
Adjusting point
A
Rack position
8
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
128.2
126.2
130.2
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
8
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
130.9
124.9
136.9
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.25
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
132.1
129.1
135.1
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
E
Rack position
4.2+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
10
7
13
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_05
Adjusting point
F
Rack position
9.2+-0.1
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
160.5
157.5
163.5
Fixing the lever
*
Remarks
Startup boost setting
Startup boost setting
Injection quantity adjustment_06
Adjusting point
G
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
159
159
179
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Timer adjustment
Pump speed
r/min
680--
Advance angle
deg.
0
0
0
Load
1/4
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
630
Advance angle
deg.
0.3
Load
1/4
Timer adjustment_03
Pump speed
r/min
770--
Advance angle
deg.
1
0.7
1.3
Load
4/4
Timer adjustment_04
Pump speed
r/min
900+50
Advance angle
deg.
1
0.7
1.3
Load
3/4
Timer adjustment_05
Pump speed
r/min
1100-50
Advance angle
deg.
5.25
4.95
5.55
Load
4/4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Excess fuel setting for starting: SXL
(5)Damper spring setting
(6)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2).
----------
RT=1 TH=2.3mm SXL=9.2+-0.1mm N1=325r/min R1=4.2mm N2=1150r/min Q1=3mm3/st
----------
----------
RT=1 TH=2.3mm SXL=9.2+-0.1mm N1=325r/min R1=4.2mm N2=1150r/min Q1=3mm3/st
----------
Speed control lever angle
F:Full speed
----------
----------
a=20.5deg+-5deg
----------
----------
a=20.5deg+-5deg
0000000901
F:Full load
I:Idle
(1)Use the hole to the left of R = aa
(2)Stopper bolt setting
----------
aa=61mm
----------
a=28deg+-3deg b=17deg+-5deg
----------
aa=61mm
----------
a=28deg+-3deg b=17deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=16deg+-5deg b=64deg+-5deg
----------
----------
a=16deg+-5deg b=64deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(80deg)
----------
----------
a=(80deg)
Have questions with 106971-3125?
Group cross 106971-3125 ZEXEL
Hino
106971-3125
9 400 618 690
220007184B
INJECTION-PUMP ASSEMBLY
V22D
V22D
106971-3125
9 400 618 690
S220007184B
INJECTION-PUMP ASSEMBLY
V22D
V22D