106971-2041 ZEXEL F 01G 09U 0BU BOSCH INJECTION-PUMP ASSEMBLY f01g09u0bu 1069712041 me091684


106971-2041 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 0BU f01g09u0bu
ZEXEL 106971-2041 1069712041
MITSUBISHI ME091684 me091684

Service parts 106971-2041 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106097-5570
3. GOVERNOR 105489-2500
4. SUPPLY PUMP 105237-5580
5. AUTOM. ADVANCE MECHANIS 105639-1190
6. COUPLING PLATE 105663-0550
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7972
11. Nozzle and Holder ME091276
12. Open Pre:MPa(Kqf/cm2) 17.7(180)/21.6(220)
13. NOZZLE-HOLDER 105030-5000
14. NOZZLE 105015-9440
15. NOZZLE SET

Include in #1:

106971-2041 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 0BU f01g09u0bu
ZEXEL 106971-2041 1069712041
MITSUBISHI ME091684 me091684


Zexel num
Bosch num
Firm num
Name
106971-2041 
106971-2070 
F 01G 09U 0BU 
ME091684  MITSUBISHI
INJECTION-PUMP ASSEMBLY
10DC11 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-8- 5-6-3-4- 9-10
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   72 71.5 72.5
Difference between angles 3
Cal 1-8
deg.   117 116.5 117.5
Difference between angles 4
Cal 1-5
deg.   144 143.5 144.5
Difference between angles 5
Cal 1-6
deg.   189 188.5 189.5
Difference between angles 6
Cal 1-3
deg.   216 215.5 216.5
Difference between angles 7
Cal 1-4
deg.   261 260.5 261.5
Difference between angles 8
Cal 1-9
deg.   288 287.5 288.5
Difference between angles 9
Cal 1-10
deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   650 650 650
Each cylinder's injection qty mm3/st.   130 126.1 133.9
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.6+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   17 14.4 19.6
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   130 129 131
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(10.7)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   131.5 129.5 133.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   155 135 175
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   800--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106971-2041
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Deliver with positive torque control spring not operating (3)Supplied with torque spring not set. (4)Excess fuel setting for starting: SXL (5)Damper spring setting
----------
SXL=11.4+-0.1mm
----------

Speed control lever angle

Test data 106971-2041
F:Full speed
----------

----------
a=19.5deg+-5deg

0000000901

Test data 106971-2041
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=27deg+-3deg

Stop lever angle

Test data 106971-2041
S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Free (at shipping)
----------
aa=3.7-0.5mm
----------
a=10.5deg+-5deg b=57deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.7+-0.1mm
----------

Timing setting

Test data 106971-2041
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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