106971-2021 ZEXEL 9 400 618 682 BOSCH INJECTION-PUMP ASSEMBLY 9400618682 1069712021 me090925


106971-2021 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106971-2021 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 618 682 9400618682
ZEXEL 106971-2021 1069712021
MITSUBISHI ME090925 me090925

Service parts 106971-2021 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106097-5410
3. GOVERNOR 105487-4082
4. SUPPLY PUMP 105237-1321
5. AUTOM. ADVANCE MECHANIS 105639-1170
6. COUPLING PLATE 105663-0550
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7150
11. Nozzle and Holder ME060110
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105031-4500
14. NOZZLE 105015-6580
15. NOZZLE SET

Include in #1:

106971-2021 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 682 9400618682
ZEXEL 106971-2021 1069712021
MITSUBISHI ME090925 me090925


Zexel num
Bosch num
Firm num
Name
106971-2021 
106971-2050 
9 400 618 682 
ME090925  MITSUBISHI
INJECTION-PUMP ASSEMBLY
10DC11 K 14CE INJECTION PUMP ASSY PE10P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-8- 5-6-3-4- 9-10
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   72 71.5 72.5
Difference between angles 3
Cal 1-8
deg.   117 116.5 117.5
Difference between angles 4
Cal 1-5
deg.   144 143.5 144.5
Difference between angles 5
Cal 1-6
deg.   189 188.5 189.5
Difference between angles 6
Cal 1-3
deg.   216 215.5 216.5
Difference between angles 7
Cal 1-4
deg.   261 260.5 261.5
Difference between angles 8
Cal 1-9
deg.   288 287.5 288.5
Difference between angles 9
Cal 1-10
deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.7
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   129 125.1 132.9
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.6+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   129 128 130
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(10.7)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   133 129 137
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 105 185
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106971-2021
N:Pump speed R:Rack position (mm) (1)Excess fuel setting for starting: SXL (2)Damper spring setting: DL
----------
SXL=11.4+-0.1mm DL=4.8-0.2mm
----------

Speed control lever angle

Test data 106971-2021
F:Full speed (1)Set the pump speed at aa (2)Set the pump speed at bb.
----------
aa=(1150)r/min bb=650r/min
----------
a=19deg+-5deg b=6deg+-5deg

0000000901

Test data 106971-2021
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=27deg+-3deg

Stop lever angle

Test data 106971-2021
S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Free (at shipping)
----------
aa=3.7-0.5mm
----------
a=10.5deg+-5deg b=57deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=5.7mm
----------

Timing setting

Test data 106971-2021
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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