106961-0254 ZEXEL 9 400 618 573 BOSCH INJECTION-PUMP ASSEMBLY 9400618573 1069610254 1670097066


106961-0254 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 573 9400618573
ZEXEL 106961-0254 1069610254
NISSAN-DIESEL 1670097066 1670097066

Service parts 106961-0254 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106096-5230
3. GOVERNOR 105306-0661
4. SUPPLY PUMP 105217-1850
5. AUTOM. ADVANCE MECHANIS 105636-2780
6. COUPLING PLATE 105662-1150
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4550
11. Nozzle and Holder 1660097012
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4210
14. NOZZLE 105015-4250
15. NOZZLE SET

Include in #1:

106961-0254 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 573 9400618573
ZEXEL 106961-0254 1069610254
NISSAN-DIESEL 1670097066 1670097066


Zexel num
Bosch num
Firm num
Name
106961-0254 
9 400 618 573 
1670097066  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RD10 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   10-9-4-3 -6-5-8-7 -2-1
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 10-9
deg.   45 44.5 45.5
Difference between angles 2
Cal 10-4
deg.   72 71.5 72.5
Difference between angles 3
Cal 10-3
deg.   117 116.5 117.5
Difference between angles 4
Cal 10-6
deg.   144 143.5 144.5
Difference between angles 5
Cal 10-5
deg.   189 188.5 189.5
Difference between angles 6
Cal 10-8
deg.   216 215.5 216.5
Difference between angles 7
Cal 10-7
deg.   261 260.5 261.5
Difference between angles 8
Cal 10-2
deg.   288 287.5 288.5
Difference between angles 9
Cal 10-1
deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   109 108 110
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Remarks
Rack limit using stop lever.
 
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   107 104 110
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.5
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   112 108 116
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.6+-0.5
Pump speed r/min   235 235 235
Average injection quantity mm3/st.   18.6 16.6 20.6
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   250++
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.9
Timer adjustment_03
Pump speed r/min   750
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   1000
Advance angle deg.   2.8 2.3 3.3
Timer adjustment_05
Pump speed r/min   1250
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106961-0254
N:Pump speed R:Rack position (mm) (1)After completing adjustment of the broken line, set the lever at the unbroken line position. (2)Rack limit using stop lever (3)Beginning of damper spring operation: DL
----------
DL=5.1-0.5mm
----------

0000000901

Test data 106961-0254
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=13deg+-5deg b=23deg+-3deg

Stop lever angle

Test data 106961-0254
N:Pump normal S:Stop the pump.
----------

----------
a=14deg+-5deg b=32deg+-3deg




Have questions with 106961-0254?





Group cross 106961-0254 ZEXEL

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