106873-3700 ZEXEL 9 400 618 454 BOSCH INJECTION-PUMP ASSEMBLY 9400618454 1068733700 220801810a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 618 454 9400618454

ZEXEL 106873-3700 1068733700

HINO 220801810A 220801810a

Cross reference number

BOSCH 9 400 618 454 9400618454

ZEXEL 106873-3700 1068733700

HINO 220801810A 220801810a

Zexel num

Bosch num

Firm num

Name

106873-3700

9 400 618 454

220801810A HINO

INJECTION-PUMP ASSEMBLY
F17D-TI K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1020

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

RED3 control unit part number 407910-3 960

RED3 rack sensor specifications mm 19

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-6-2- 7-5-4-3

Pre-stroke mm 3.9 3.84 3.9

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25

Difference between angles 2
Cal 1-6 deg. 90 89.75 90.25

Difference between angles 3
Cyl.1-2 deg. 135 134.75 135.25

Difference between angles 4
Cal 1-7 deg. 180 179.75 180.25

Difference between angles 5
Cal 1-5 deg. 225 224.75 225.25

Difference between angles 6
Cal 1-4 deg. 270 269.75 270.25

Difference between angles 7
Cal 1-3 deg. 315 314.75 315.25

Injection quantity adjustment

Rack position (13.2)

Vist V 1.87 1.87 1.87

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 175.5 173.5 177.5

Max. variation between cylinders % 0 -2 2

Basic *

Injection quantity adjustment_02

Rack position (6.3)

Vist V 2.9 2.8 3

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 13 10 16

Max. variation between cylinders % 0 -15 15

Governor adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Remarks
Start

Governor adjustment_02

Pump speed r/min 700

Advance angle deg. 0.3

Governor adjustment_03

Pump speed r/min 1100

Advance angle deg. 5.5 5.2 5.8

Remarks
Finish

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
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aa=20mm bb=1mm
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a=27deg+-5deg b=37deg+-5deg

0000000901

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
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a=(90deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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