106873-3610 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733610 220009850a


106873-3610 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106873-3610 1068733610
HINO 220009850A 220009850a

Service parts 106873-3610 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-7290
3. GOVERNOR 105923-2340
4. SUPPLY PUMP 105237-0130
5. AUTOM. ADVANCE MECHANIS 105683-0390
6. COUPLING PLATE 105664-2170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8240
11. Nozzle and Holder 23600-3040A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105030-3730
14. NOZZLE
15. NOZZLE SET 105019-0880

Include in #1:

106873-3610 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106873-3610 1068733610
HINO 220009850A 220009850a


Zexel num
Bosch num
Firm num
Name
106873-3610 
106873-3611 
 
220009850A  HINO
INJECTION-PUMP ASSEMBLY
YJ42 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4 3.94 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   140.5 137.5 143.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8.3+-0.5
Pump speed r/min   420 420 420
Average injection quantity mm3/st.   15.9 14.9 16.9
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   140.5 138.5 142.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.35
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   127 121 133
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-1.05
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   138 128 148
Fixing the lever   *
Timer adjustment
Pump speed r/min   710--
Advance angle deg.   0 0 0
Load   2/5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   660
Advance angle deg.   0.3
Load   2/5
Timer adjustment_03
Pump speed r/min   (760)
Advance angle deg.   2 1.7 2.3
Load   2/5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   2 1.7 2.3
Load   4/5
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   5.75 5.45 6.05
Load   5/5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3610
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Stop lever's normal position setting: equivalent to R2 (4)Damper spring setting (5)Set the stop lever before governor adjustment. [When setting the stop lever after governor adjustment, confirm that R = R1 + 1 (point I) can be obtained at the full setting.]
----------
T1=AD70 R2=17.5mm
----------

Speed control lever angle

Test data 106873-3610
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=94mm
----------
a=15deg+-5deg b=42.5deg+-3deg

Stop lever angle

Test data 106873-3610
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Set the stopper screw. (After setting, apply red paint.) (3)Rack position = bb (speed = cc) (4)Set the stopper screw. (After setting, apply red paint.) (5)Use the hole above R = dd
----------
aa=(17.5)mm bb=1.5+-0.3mm cc=0r/min dd=35mm
----------
a=35deg+-5deg b=15deg+-5deg

Timing setting

Test data 106873-3610
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




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Group cross 106873-3610 ZEXEL

Hino 

 
220009710A 
INJECTION-PUMP ASSEMBLY
F-2
 
220009710B 
INJECTION-PUMP ASSEMBLY
F-2
9 400 618 446 
220009711A 
INJECTION-PUMP ASSEMBLY
F-2
106873-3610  

106873-3611 
 
220009850A 
INJECTION-PUMP ASSEMBLY
YJ42
9 400 618 447 
220009851A 
INJECTION-PUMP ASSEMBLY
YJ42
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 448 
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F 01G 09U 0BE 
220009921A 
INJECTION-PUMP ASSEMBLY
YJ42
9 400 611 547 
220009922A 
INJECTION-PUMP ASSEMBLY
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9 400 618 449 
220009890A 
INJECTION-PUMP ASSEMBLY
YJ41
9 400 618 450 
220009910A 
INJECTION-PUMP ASSEMBLY
YJ41
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 451 
220401100A 
INJECTION-PUMP ASSEMBLY
F20C
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 452 
220401110A 
INJECTION-PUMP ASSEMBLY
F20C
 
220401200A 
INJECTION-PUMP ASSEMBLY
YJ40
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220401201A 
INJECTION-PUMP ASSEMBLY
YJ40
9 400 618 453 
220401201B 
INJECTION-PUMP ASSEMBLY
YJ40
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