106873-3600 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733600 220009710a


106873-3600 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106873-3600 1068733600
HINO 220009710A 220009710a

Cross reference number

ZEXEL 106873-3600 1068733600
HINO 220009710A 220009710a


Zexel num
Bosch num
Firm num
Name
106873-3600 
106873-3601 
 
220009710A  HINO
INJECTION-PUMP ASSEMBLY
F-2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.2 4.14 4.2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   143.5 141.5 145.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.9
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   140 137 143
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   8.05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   136.5 132.5 140.5
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   7.6
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   122.5 117.5 127.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   3.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12 9 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_06
Adjusting point   G
Rack position   8.35+-0. 1
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   149.5 143.5 155.5
Fixing the lever   *
Remarks
Startup boost setting
 
Injection quantity adjustment_07
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   170 170 190
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   570--
Advance angle deg.   0 0 0
Load   0/5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   520
Advance angle deg.   0.3
Load   0/5
Timer adjustment_03
Pump speed r/min   (550)
Advance angle deg.   2 1.7 2.3
Load   0/5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   2 1.7 2.3
Load   4/5
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   6.75 3.75 9.75
Load   5/5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3600
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (3)Excess fuel setting for starting: SXL (4)Damper spring setting (5)Variable speed specification: idling adjustment (6)Main spring setting
----------
N1=300r/min R1=3.4mm N2=1100r/min Q1=3mm3/st SXL=8.35+-0.1mm
----------

Speed control lever angle

Test data 106873-3600
F:Full speed I:Idle (1)Stopper bolt setting (2)Stopper bolt setting
----------

----------
a=14.5deg+-5deg b=(15.5deg)+-5deg

0000000901

Test data 106873-3600
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=39mm
----------
a=39deg+-5deg b=39.5deg+-3deg

Stop lever angle

Test data 106873-3600
N:Pump normal S:Stop the pump. (1)Rack position = aa (set before setting excess fuel for starting) (2)Set the stopper bolt (apply red paint). (3)Use the hole at R = bb
----------
aa=12+0.5mm bb=37mm
----------
a=17.5deg+-5deg b=35deg+-5deg

Timing setting

Test data 106873-3600
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




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