106873-3590 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733590 220009400a


106873-3590 INJECTION-PUMP ASSEMBLY
Rating:
24
Buy INJECTION-PUMP ASSEMBLY 106873-3590 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106873-3590 1068733590
HINO 220009400A 220009400a

Service parts 106873-3590 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-7330
3. GOVERNOR 105923-2420
4. SUPPLY PUMP 105237-0010
5. AUTOM. ADVANCE MECHANIS 105683-0560
6. COUPLING PLATE 105664-2170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8130
11. Nozzle and Holder 23600-2910A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/24.5{250}
13. NOZZLE-HOLDER 105030-3581
14. NOZZLE
15. NOZZLE SET 105019-0720

Include in #1:

106873-3590 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106873-3590 1068733590
HINO 220009400A 220009400a


Zexel num
Bosch num
Firm num
Name
106873-3590 
106873-3591 
 
220009400A  HINO
INJECTION-PUMP ASSEMBLY
F20C * K 14CD PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.2 4.14 4.2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   119.5 116.5 122.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   8.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   12 9 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.5)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   119.5 117.5 121.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.2
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   113 107 119
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.2
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   115 109 121
Fixing the lever   *
Timer adjustment
Pump speed r/min   680--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   630
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   (700)
Advance angle deg.   1 0.7 1.3
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   1 0.7 1.3
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   4.5 4.2 4.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3590
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Set stop lever before governor adjustment. [When setting stop lever after governor adjustment, confirm that point I (Ra) can be obtained at full setting.] (4)Stop lever's normal position setting: equivalent to R1 (5)Damper spring setting
----------
T1=AC70 Ra=(R1+1.9)mm R1=18mm
----------

Speed control lever angle

Test data 106873-3590
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=79mm
----------
a=12deg+-5deg b=26deg+-3deg

Stop lever angle

Test data 106873-3590
N:Pump normal S:Stop the pump. (1)Rack position = approximately aa. (2)Set the stopper screw. (After setting, apply red paint.) (3)Speed = bb, rack position = cc (4)Set the stopper screw. (After setting, apply red paint.) (5)Use the hole above R = dd
----------
aa=18mm bb=0r/min cc=1.5+-0.3mm dd=35mm
----------
a=35deg+-5deg b=15deg+-5deg

Timing setting

Test data 106873-3590
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Have questions with 106873-3590?





Group cross 106873-3590 ZEXEL

Hino 

F 01G 09U 0B9 
220009360A 
INJECTION-PUMP ASSEMBLY
F-2
F 01G 09U 0BA 
220009360B 
INJECTION-PUMP ASSEMBLY
F-2
9 400 611 028 
220009361A 
INJECTION-PUMP ASSEMBLY
F-2
F 01G 09U 0BB 
220009370A 
INJECTION-PUMP ASSEMBLY
F-2
9 400 619 962 
220009370B 
INJECTION-PUMP ASSEMBLY
F-2
9 400 619 963 
220009371A 
INJECTION-PUMP ASSEMBLY
F-2
9 400 618 439 
220009372A 
INJECTION-PUMP ASSEMBLY
F-2
F 01G 09U 0BC 
220801770A 
INJECTION-PUMP ASSEMBLY
F-2
F 01G 09U 0BD 
220801770B 
INJECTION-PUMP ASSEMBLY
F-2
9 400 618 440 
220801771A 
INJECTION-PUMP ASSEMBLY
F-2
 
220009380A 
INJECTION-PUMP ASSEMBLY
F-2
F 019 Z10 254 
220009380B 
INJECTION-PUMP ASSEMBLY
F-2
9 400 611 029 
220009381A 
INJECTION-PUMP ASSEMBLY
F-2
9 400 618 441 
220009382A 
INJECTION-PUMP ASSEMBLY
F-2
 
220009390A 
INJECTION-PUMP ASSEMBLY
F-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 442 
220009391A 
INJECTION-PUMP ASSEMBLY
F-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220400664A 
INJECTION-PUMP ASSEMBLY
YJ40
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220400666A 
INJECTION-PUMP ASSEMBLY
YJ42
 
220400665A 
INJECTION-PUMP ASSEMBLY
YJ41
9 400 618 443 
220009840A 
INJECTION-PUMP ASSEMBLY
YJ41
F 019 Z10 209 
220800068A 
INJECTION-PUMP ASSEMBLY
YJ41
9 400 618 444 
220801800A 
INJECTION-PUMP ASSEMBLY
YJ41
106873-3590  

106873-3591 
 
220009400A 
INJECTION-PUMP ASSEMBLY
F20C
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 445 
220009401A 
INJECTION-PUMP ASSEMBLY
F20C
Back to top