106873-3491 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733491 220009261b


106873-3491 INJECTION-PUMP ASSEMBLY
Rating:
16
Buy INJECTION-PUMP ASSEMBLY 106873-3491 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106873-3491 1068733491
HINO 220009261B 220009261b

Service parts 106873-3491 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-7110
3. GOVERNOR 105923-2160
4. SUPPLY PUMP 105237-0130
5. AUTOM. ADVANCE MECHANIS 105683-0390
6. COUPLING PLATE 105664-2170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7802
11. Nozzle and Holder 23600-2750A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105030-3591
14. NOZZLE
15. NOZZLE SET 105019-0550

Include in #1:

106873-3491 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106873-3491 1068733491
HINO 220009261B 220009261b


Zexel num
Bosch num
Firm num
Name
106873-3491 
106873-3492 
 
220009261B  HINO
INJECTION-PUMP ASSEMBLY
F-3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4 3.94 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   140.5 137.5 143.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8.3+-0.5
Pump speed r/min   420 420 420
Average injection quantity mm3/st.   15.9 12.9 18.9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   140.5 138.5 142.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.35
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   127 121 133
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-1.05
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   138 128 148
Fixing the lever   *
Timer adjustment
Pump speed r/min   710--
Advance angle deg.   0 0 0
Load   2/5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   660
Advance angle deg.   0.3
Load   2/5
Timer adjustment_03
Pump speed r/min   (760)
Advance angle deg.   2 1.7 2.3
Load   5/5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   2 1.7 2.3
Load   4/5
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   5.75 5.45 6.05
Load   5/5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3491
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Set stop lever before governor adjustment. [When setting stop lever after governor adjustment, confirm that point I (Ra) can be obtained at full setting.] (4)Stop lever's normal position setting: equivalent to RA (5)Damper spring setting
----------
T1=AD70 Ra=R1+1mm RA=17.5mm
----------

Speed control lever angle

Test data 106873-3491
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=94mm
----------
a=15deg+-5deg b=42.5deg+-3deg

Stop lever angle

Test data 106873-3491
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Set the stopper screw. (After setting, apply red paint.) (3)Rack position = bb (speed = cc) (4)Set the stopper screw. (After setting, apply red paint.) (5)Use the hole above R = dd
----------
aa=(17.5)mm bb=1.5+-0.3mm cc=0r/min dd=35mm
----------
a=35deg+-5deg b=15deg+-5deg

Timing setting

Test data 106873-3491
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Have questions with 106873-3491?





Group cross 106873-3491 ZEXEL

Hino 

 
220008970A 
INJECTION-PUMP ASSEMBLY
F-2
 
220008971A 
INJECTION-PUMP ASSEMBLY
F-2
9 400 611 025 
220008972A 
INJECTION-PUMP ASSEMBLY
F-2
 
220801670A 
INJECTION-PUMP ASSEMBLY
F-2
 
220801671A 
INJECTION-PUMP ASSEMBLY
F-2
9 400 611 026 
220801672A 
INJECTION-PUMP ASSEMBLY
F-2
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220009030A 
INJECTION-PUMP ASSEMBLY
F-3
9 400 618 435 
220009150A 
INJECTION-PUMP ASSEMBLY
F20C
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
S220801660A 
INJECTION-PUMP ASSEMBLY
9 400 618 436 
220801660A 
INJECTION-PUMP ASSEMBLY
EF750T
9 400 618 437 
220009160A 
INJECTION-PUMP ASSEMBLY
F20C
9 400 611 027 
220009220A 
INJECTION-PUMP ASSEMBLY
F17E
 
220801740A 
INJECTION-PUMP ASSEMBLY
F17E
9 400 618 438 
220801741A 
INJECTION-PUMP ASSEMBLY
F17E
9 400 618 438 
S220801741 
INJECTION-PUMP ASSEMBLY
F17E
 
220009251A 
INJECTION-PUMP ASSEMBLY
F17D-C
F 01G 09U 0B6 
 
INJECTION-PUMP ASSEMBLY

Hino 

F 01G 09U 0B7 
220009252A 
INJECTION-PUMP ASSEMBLY
F17D-C
 
220009261A 
INJECTION-PUMP ASSEMBLY
F-3
106873-3491  

106873-3492 
 
220009261B 
INJECTION-PUMP ASSEMBLY
F-3
F 01G 09U 0B8 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 611 631 
220009262A 
INJECTION-PUMP ASSEMBLY
F-3
Back to top