106873-2810 ZEXEL 9 400 618 389 BOSCH INJECTION-PUMP ASSEMBLY 9400618389 1068732810 me092789


106873-2810 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 389 9400618389
ZEXEL 106873-2810 1068732810
MITSUBISHI ME092789 me092789

Service parts 106873-2810 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-5050
3. GOVERNOR 105921-6260
4. SUPPLY PUMP 105207-1140
5. AUTOM. ADVANCE MECHANIS 105681-0921
6. COUPLING PLATE 105663-0390
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7971
11. Nozzle and Holder ME091276
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105030-4510
14. NOZZLE 105015-9440
15. NOZZLE SET

Include in #1:

106873-2810 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 389 9400618389
ZEXEL 106873-2810 1068732810
MITSUBISHI ME092789 me092789


Zexel num
Bosch num
Firm num
Name
106873-2810 
9 400 618 389 
ME092789  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC11 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1320
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.7+-0. 5
Pump speed r/min   650 650 650
Each cylinder's injection qty mm3/st.   133.5 129.5 137.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   6.2+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   17.5 14.9 20.1
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.7)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   133.5 132.5 134.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   (R1-0.05 )
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   137.5 133.5 141.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 130 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-2810
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=G76
----------

Speed control lever angle

Test data 106873-2810
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=47.5mm
----------
a=26deg+-5deg b=(34deg)+-5deg

Stop lever angle

Test data 106873-2810
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)Stopper bolt setting
----------
aa=1150r/min bb=3.5-0.5mm
----------
a=0deg+-5deg b=(38.5deg)+-5deg

Timing setting

Test data 106873-2810
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(40deg)




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