106871-8701 ZEXEL 9 400 618 294 BOSCH INJECTION-PUMP ASSEMBLY 9400618294 1068718701 220007021b


106871-8701 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 294 9400618294
ZEXEL 106871-8701 1068718701
HINO 220007021B 220007021b

Service parts 106871-8701 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7910
3. GOVERNOR 105489-2651
4. SUPPLY PUMP 105237-4050
5. AUTOM. ADVANCE MECHANIS 105683-0010
6. COUPLING PLATE 105664-0461
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7183
11. Nozzle and Holder 236002252A
12. Open Pre:MPa(Kqf/cm2) 15.7(160)/24.5(250)
13. NOZZLE-HOLDER 105030-3482
14. NOZZLE 105015-8710
15. NOZZLE SET

Include in #1:

106871-8701 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 294 9400618294
ZEXEL 106871-8701 1068718701
HINO 220007021B 220007021b


Zexel num
Bosch num
Firm num
Name
106871-8701 
9 400 618 294 
220007021B  HINO
INJECTION-PUMP ASSEMBLY
F20C K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   154.4 152.4 156.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.05
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   155.5 152.5 158.5
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.25
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   152.7 149.7 155.7
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   9.25+-0. 5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   143.5 139.5 147.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   8.45
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   123.9 120.9 126.9
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   F
Rack position   3.8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12.1 9.1 15.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_07
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   185 145 225
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   660
Advance angle deg.   0.3
Load   1/4
Timer adjustment_02
Pump speed r/min   800--
Advance angle deg.   1 0.7 1.3
Load   4/4
Timer adjustment_03
Pump speed r/min   880+50
Advance angle deg.   1 0.7 1.3
Load   3/4
Timer adjustment_04
Pump speed r/min   1100-50
Advance angle deg.   4.75 4.45 5.05
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-8701
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (3)Damper spring setting
----------
SXL=9.75+-0.1mm
----------

Speed control lever angle

Test data 106871-8701
F:Full speed
----------

----------
a=15.5deg+-5deg

0000000901

Test data 106871-8701
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=39mm
----------
a=39deg+-5deg b=44.5deg+-3deg

Stop lever angle

Test data 106871-8701
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Use the hole above R = cc (4)Free (at delivery) (5)Set the stopper bolt (apply red paint).
----------
aa=11.8mm bb=2-0.5mm cc=28mm
----------
a=(13deg) b=46.5deg+-5deg c=29deg+-5deg

0000001501 RACK SENSOR

Test data 106871-8701
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=900r/min Ra=9.25mm
----------

Timing setting

Test data 106871-8701
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




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Group cross 106871-8701 ZEXEL

Hino 

 
220007021A 
INJECTION-PUMP ASSEMBLY
F20C
106871-8701  
9 400 618 294 
220007021B 
INJECTION-PUMP ASSEMBLY
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220007031A 
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9 400 618 295 
220007031B 
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