106871-8750 ZEXEL 9 400 618 299 BOSCH INJECTION-PUMP ASSEMBLY 9400618299 1068718750 220203700a


106871-8750 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 618 299 9400618299
ZEXEL 106871-8750 1068718750
HINO 220203700A 220203700a

Service parts 106871-8750 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7941
3. GOVERNOR 105407-4620
4. SUPPLY PUMP 105237-1341
5. AUTOM. ADVANCE MECHANIS 105636-2120
6. COUPLING PLATE 105662-0790
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6120
11. Nozzle and Holder 23600-1660A
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5430
14. NOZZLE 105015-5570
15. NOZZLE SET

Include in #1:

106871-8750 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 299 9400618299
ZEXEL 106871-8750 1068718750
HINO 220203700A 220203700a


Zexel num
Bosch num
Firm num
Name
106871-8750 
9 400 618 299 
220203700A  HINO
INJECTION-PUMP ASSEMBLY
EF750T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-3120
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   160.9 158.9 162.9
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   168.3 166.3 170.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   4.8+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   10.8 7.8 13.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   154 154 174
Fixing the lever   *
Timer adjustment
Pump speed r/min   750++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 750.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2.5 2.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106871-8750
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Damper spring does not operate. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=13 N1=750r/min N2=400r/min L1=4.7-0.2mm
----------

Speed control lever angle

Test data 106871-8750
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 106871-8750
N:Pump normal S:Stop the pump. (1)At shipping (2)Rack position aa or less, pump speed bb
----------
aa=4.3mm bb=0r/min
----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106871-8750
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(90deg)




Have questions with 106871-8750?





Group cross 106871-8750 ZEXEL

Hino 

 
220007021A 
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