106871-3890 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068713890 220004880a


106871-3890 INJECTION-PUMP ASSEMBLY
Rating:
16
Buy INJECTION-PUMP ASSEMBLY 106871-3890 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106871-3890 1068713890
HINO 220004880A 220004880a

Cross reference number

ZEXEL 106871-3890 1068713890
HINO 220004880A 220004880a


Zexel num
Bosch num
Firm num
Name
106871-3890 
106871-3892 
 
220004880A  HINO
INJECTION-PUMP ASSEMBLY
EF750 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.8 4.74 4.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   7.7
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   123 121 125
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   141 138 144
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.1
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   142 136 148
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   5.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12.6 9.6 15.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   7.7
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   134 124 144
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   10.3+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   155 150 160
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_07
Adjusting point   H
Rack position   7.7
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   124 118 130
Fixing the lever   *
Timer adjustment
Pump speed r/min   (875)
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1075
Advance angle deg.   4.75 4.45 5.05
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106871-3890
N:Pump speed R:Rack position (mm) (1)RACK LIMIT (2)Damper spring setting: DL
----------
DL=3.8-0.5mm
----------

Speed control lever angle

Test data 106871-3890
F:Full speed
----------

----------
a=22deg+-5deg

0000000901

Test data 106871-3890
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=50mm
----------
a=36deg+-3deg b=39deg+-5deg

Stop lever angle

Test data 106871-3890
N:Pump normal S:Stop the pump.
----------

----------
a=15deg+-5deg b=64deg+-5deg

0000001501 RACK SENSOR

Test data 106871-3890
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack limit adjustment (1)Mount the joint (B). (2)Select the shim (D) so that the rack limit's rack position is obtained at that time. (3)Install the rod (E) to the block (C). The distance between the pump end face and the rod (E) at rack limit must be L. 2. Rack sensor adjustment (-0020) (1)Screw in the bobbin (A) until it contacts the joint (B). (2)Fix the speed control lever at the full side. (3)Set at speed N. (4)Adjust the depth that the bobbin (A) is screwed in so that the control unit's rack sensor output voltage is VR+-0.01 (V), then tighten the nut (F). (If equipped with a boost compensator, perform with boost pressure applied.) (5)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (6)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
L=38-0.2mm N=1100r/min Ra=(8.2)mm
----------

Timing setting

Test data 106871-3890
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Have questions with 106871-3890?





Group cross 106871-3890 ZEXEL

Hino 

 
220004760A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 114 
220004761A 
INJECTION-PUMP ASSEMBLY
EF750
 
220004770A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 115 
220004771A 
INJECTION-PUMP ASSEMBLY
EF750
 
220004800A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 116 
220004801A 
INJECTION-PUMP ASSEMBLY
EF750
 
220801290A 
INJECTION-PUMP ASSEMBLY
EF750
 
220801291A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 117 
220801292A 
INJECTION-PUMP ASSEMBLY
EF750
 
220202750A 
INJECTION-PUMP ASSEMBLY
EF750
 
220202760A 
INJECTION-PUMP ASSEMBLY
EF750T
 
220004850A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 118 
220004851A 
INJECTION-PUMP ASSEMBLY
EF750
 
220004860A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 119 
220004861A 
INJECTION-PUMP ASSEMBLY
EF750
 
220004870A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 120 
220004871A 
INJECTION-PUMP ASSEMBLY
EF750
106871-3890  

106871-3892 
 
220004880A 
INJECTION-PUMP ASSEMBLY
EF750
 
220004881A 
INJECTION-PUMP ASSEMBLY
EF750
9 400 618 121 
220004882A 
INJECTION-PUMP ASSEMBLY
EF750
Back to top