106871-0570 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068710570


106871-0570 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106871-0570 1068710570

Service parts 106871-0570 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-9020
3. GOVERNOR 105407-3670
4. SUPPLY PUMP 105217-1730
5. AUTOM. ADVANCE MECHANIS 105636-5050
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-4760
11. Nozzle and Holder 1660097005
12. Open Pre:MPa(Kqf/cm2) 22.6(230)
13. NOZZLE-HOLDER 105031-4210
14. NOZZLE 105015-3440
15. NOZZLE SET

Include in #1:

106871-0570 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106871-0570 1068710570


Zexel num
Bosch num
Firm num
Name
106871-0570 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 157 157
Overflow valve opening pressure kgf/cm2   1.6 1.6 1.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-7-5- 4-3-6-2
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-5
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-3
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cyl.1-2
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.3
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   154.4 151.4 157.4
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   42.7 42.7
Boost pressure mmHg   320 320
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   165.8 163.8 167.8
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   42.7 42.7
Boost pressure mmHg   320 320
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.7
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   123.1 121.1 125.1
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.1+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   15 13 17
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   10.7
Boost pressure kPa   13.3 6.6 20
Boost pressure mmHg   100 50 150
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   12.6
Boost pressure kPa   33.3 30.6 36
Boost pressure mmHg   250 230 270
Timer adjustment
Pump speed r/min   300+100
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   3.4 2.9 3.9
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   4.9 4.4 5.4
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   5.5 5.5 5.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106871-0570
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Boost compensator stroke
----------
K=12 RAL=13.1+-0.1mm
----------

Speed control lever angle

Test data 106871-0570
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(11deg)+-5deg b=(22deg)+-5deg

Stop lever angle

Test data 106871-0570
N:Pump normal S:Stop the pump.
----------

----------
a=16.5deg+-5deg b=50deg+-5deg




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Group cross 106871-0570 ZEXEL

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INJECTION-PUMP ASSEMBLY
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