106861-2660 ZEXEL F 019 Z10 232 BOSCH INJECTION-PUMP ASSEMBLY f019z10232 1068612660 me442876

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 232 f019z10232

ZEXEL 106861-2660 1068612660

MITSUBISHI ME442876 me442876

Service parts 106861-2660 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106086-5760

3. GOVERNOR 105952-2970

4. SUPPLY PUMP 105237-0280

5. AUTOM. ADVANCE MECHANIS 105681-2800

6. COUPLING PLATE 105663-0390

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4972

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105030-4990

14. NOZZLE

105015-4580

15. NOZZLE SET

Include in #1:

106861-2660 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 232 f019z10232

ZEXEL 106861-2660 1068612660

MITSUBISHI ME442876 me442876

Zexel num

Bosch num

Firm num

Name

106861-2660

F 019 Z10 232

ME442876 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC9TL K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-8020

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

RED3 control unit part number 407910-2 470

RED3 rack sensor specifications mm 15

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Rack position (13.1)

Vist V 1.39 1.39 1.39

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 145 142 148

Max. variation between cylinders % 0 -3 3

Basic *

Injection quantity adjustment_02

Rack position (6.8)

Vist V 2.6 2.5 2.7

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 15.5 12.9 18.1

Max. variation between cylinders % 0 -15 15

Injection quantity adjustment_03

Remarks
Rack limit setting R = 14.5-0.2

Governor adjustment

Pump speed r/min 850++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 850.

Governor adjustment_02

Pump speed r/min -

Advance angle deg. 3 3 3

Remarks
Measure the actual speed, stop

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)1. After confirming that the rack is adjusted to cc, set the rack limit. 2. Set the rack limit so that R = dd.
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aa=16mm bb=1mm cc=16mm dd=14.5-0.2mm
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a=19deg+-5deg b=29deg+-5deg

0000000901

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
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a=(40deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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