106861-2160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068612160

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106861-2160 1068612160

Cross reference number

ZEXEL 106861-2160 1068612160

Zexel num

Bosch num

Firm num

Name

106861-2160
106861-2161

MITSUBISHI

INJECTION-PUMP ASSEMBLY
8DC9T5 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point -

Rack position 11.4

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 140 135.8 144.2

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 7+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 18.5 16 21

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.4)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 140 139 141

Basic *

Fixing the lever *

Boost pressure kPa 49.3 49.3

Boost pressure mmHg 370 370

Injection quantity adjustment_04

Adjusting point B

Rack position R1(11.4)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 139 132.6 145.4

Difference in delivery mm3/st. 12.8 12.8 12.8

Fixing the lever *

Boost pressure kPa 49.3 49.3

Boost pressure mmHg 370 370

Injection quantity adjustment_05

Adjusting point D

Rack position 11.2

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 128.5 124.8 132.2

Fixing the lever *

Boost pressure kPa 18.7 18.7 18.7

Boost pressure mmHg 140 140 140

Injection quantity adjustment_06

Adjusting point E

Rack position -

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 130 110 150

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 400 400 400

Rack position 9.9

Boost pressure kPa 4 4 4

Boost pressure mmHg 30 30 30

Boost compensator adjustment_02

Pump speed r/min 400 400 400

Rack position 11.2

Boost pressure kPa 18.7 17.4 20

Boost pressure mmHg 140 130 150

Boost compensator adjustment_03

Pump speed r/min 400 400 400

Rack position (12.5)

Boost pressure kPa 35.3 28.6 42

Boost pressure mmHg 265 215 315

Timer adjustment

Pump speed r/min 980--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 930

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1050

Advance angle deg. 2 1.5 2.5

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever: RA (2)Boost compensator stroke (3)Beginning of damper spring operation: DL
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RA=13+0.5mm DL=5.8-0.2mm
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0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=14deg+-5deg b=20deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa, stopper bolt setting (2)Rack position bb (3)Using reverse lever
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aa=4.7-0.5mm bb=13+0.5mm
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a=3deg+-6deg b=37deg+-6deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
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N1=325+-5r/min Ra=6.7mm
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