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Information injection-pump assembly
ZEXEL
106861-0580
1068610580
Cross reference number
ZEXEL
106861-0580
1068610580
Zexel num
Bosch num
Firm num
Name
106861-0580
INJECTION-PUMP ASSEMBLY
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-8-7-5-
4-3-6-2
Pre-stroke
mm
3.65
3.6
3.7
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5
Cal 1-8 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-5 deg. 135 134.5 135.5
Cal 1-5 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-3 deg. 225 224.5 225.5
Cal 1-3 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5
Cal 1-6 deg. 270 269.5 270.5
Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5
Cyl.1-2 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
A
Rack position
10
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
107.2
105.2
109.2
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
D
Rack position
5.6+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
16.2
14.2
18.2
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Timer adjustment
Pump speed
r/min
300+100
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
1.7
1.2
2.2
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
3.5
3
4
Timer adjustment_04
Pump speed
r/min
1150
Advance angle
deg.
4.7
4.2
5.2
Timer adjustment_05
Pump speed
r/min
-
Advance angle
deg.
5.5
5.5
5.5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)After completing adjustment of the broken line, set the lever at the unbroken line position.
(3)RACK LIMIT
----------
DL=5.6-0.5mm
----------
----------
DL=5.6-0.5mm
----------
0000000901
F:Full load
I:Idle
----------
----------
a=16deg+-5deg b=22deg+-3deg
----------
----------
a=16deg+-5deg b=22deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=7deg+-5deg b=30deg+-3deg
----------
----------
a=7deg+-5deg b=30deg+-3deg
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Nissan-Diesel
Nissan-Diesel
Nissan-Diesel
Nissan-Diesel
106861-0580
INJECTION-PUMP ASSEMBLY