106861-0530 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068610530

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106861-0530 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 106861-0530 1068610530

Cross reference number

ZEXEL 106861-0530 1068610530

Zexel num

Bosch num

Firm num

Name

106861-0530

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-7-5- 4-3-6-2

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-5 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-3 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cyl.1-2 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point A

Rack position 11.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 107 107 109

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.8

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 110 106 114

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.2+-0.5

Pump speed r/min 235 235 235

Average injection quantity mm3/st. 18.5 16.6 20.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 300+100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.5 3 4

Timer adjustment_04

Pump speed r/min 1250+50

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Damper spring setting: DL (4)Rack limit using stop lever (5)Main spring setting (6)Idle sub spring setting: L1.
----------
DL=5.6-0.2mm L1=5.6-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle
----------

----------
a=10.5deg+-5deg b=10deg+-5deg

0000000901

F:Full load I:Idle
----------

----------
a=21.5deg+-5deg b=34deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Set rack position = aa (2)Set the rack position at bb
----------
aa=1+0.5mm bb=11.8mm
----------
a=5.5deg+-5deg b=32deg+-3deg c=29deg+-5deg