106693-1641 ZEXEL 9 400 617 910 BOSCH INJECTION-PUMP ASSEMBLY 9400617910 1066931641 1156021051

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 617 910 9400617910

ZEXEL 106693-1641 1066931641

ISUZU 1156021051 1156021051

Service parts 106693-1641 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106069-1370

3. GOVERNOR 105407-3770

4. SUPPLY PUMP 105237-1570

5. AUTOM. ADVANCE MECHANIS 105614-0460

6. COUPLING PLATE 105662-0350

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4891

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-4171

14. NOZZLE

105015-3520

15. NOZZLE SET

Include in #1:

106693-1641 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 910 9400617910

ZEXEL 106693-1641 1066931641

ISUZU 1156021051 1156021051

Zexel num

Bosch num

Firm num

Name

106693-1641

9 400 617 910

1156021051 ISUZU

INJECTION-PUMP ASSEMBLY
6RB1 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 7.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 134.4 132.4 136.4

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 4.5+-0.5

Pump speed r/min 235 235 235

Average injection quantity mm3/st. 11.4 8.2 14.6

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 600+150

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.5 0 0.5

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 0.7 0.2 1.2

Timer adjustment_04

Pump speed r/min 900

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 4.5 4.5 4.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1. (3)Damper spring setting: DL
----------
K=14 L1=3.7-0.5mm DL=3-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=28deg+-5deg b=9deg+-5deg c=6deg+-5deg