106693-1630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066931630 1156019981


106693-1630 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106693-1630 1066931630
ISUZU 1156019981 1156019981

Cross reference number

ZEXEL 106693-1630 1066931630
ISUZU 1156019981 1156019981


Zexel num
Bosch num
Firm num
Name
106693-1630 
106693-1634 
 
1156019981  ISUZU
INJECTION-PUMP ASSEMBLY
6QA2 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.97 3.03
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   6.8
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   118 116 120
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   97.7 95.7 99.7
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   4.2+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13 9.8 16.2
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   E
Rack position   7.7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   109.6 106.6 112.6
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_05
Adjusting point   F
Rack position   7.2+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   101.4 98.4 104.4
Timer adjustment
Pump speed r/min   900+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106693-1630
N:Pump speed R:Rack position (mm) (1)Excess fuel setting for starting: SXL (2)Damper spring setting: DL
----------
SXL=(7.7)+-0.1mm DL=3.3-0.5mm
----------

Speed control lever angle

Test data 106693-1630
F:Full speed
----------

----------
a=5deg+-5deg

0000000901

Test data 106693-1630
F:Full load I:Idle (1)Stopper bolt setting (2)Attach the return spring to the bottom hole and adjust.
----------

----------
a=(26deg)+-3deg b=55deg+-5deg

Stop lever angle

Test data 106693-1630
N:Pump normal S:Stop the pump.
----------

----------
a=52deg+-5deg b=64deg+-5deg

0000001501 RACK SENSOR

Test data 106693-1630
V1:Supply voltage V2f:Full side output voltage V2i:Idle side output voltage (A) Black (B) Yellow (C) Red (D) Trimmer (E): Shaft (F) Nut (G) Load lever 1. Load sensor adjustment (1)Connect as shown in the above diagram and apply supply voltage V1. (2)Hold the load lever (G) against the full side. (3)Turn the shaft so that the voltage between (A) and (B) is V2. (4)Hold the load lever (G) against the idle side. (5)Adjust (D) so that the voltage between (A) and (B) is V2i. (6)Repeat the above adjustments. (7)Tighten the nut (F) at the point satisfying the standards. (8)Hold the load lever against the full side stopper and the idle side stopper. (9)At this time, confirm that the full side output voltage is V2f and the idle side output voltage is V2i.
----------
V1=5+-0.02V V2f=0.15+0.03V V2i=2.35-0.03V
----------

0000001601 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=3.8mm
----------

0000001701 GOVERNOR TORQUE CONTROL

Test data 106693-1630
Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=600+-30r/min N3=(850)r/min N4=1100r/min RF=6.6mm RI=3.8mm Dr1=0.6mm Dr2=0+0.3mm
----------

Timing setting

Test data 106693-1630
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(60deg)




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Group cross 106693-1630 ZEXEL

Isuzu 

106693-1630  

106693-1634 
 
1156019981 
INJECTION-PUMP ASSEMBLY
6QA2
 
1156019982 
INJECTION-PUMP ASSEMBLY
6QA2
 
1156019983 
INJECTION-PUMP ASSEMBLY
6QA2
 
1156019984 
INJECTION-PUMP ASSEMBLY
6QA2
 
1156019985 
INJECTION-PUMP ASSEMBLY
6QA2
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