106692-1290 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066921290 1156025640


106692-1290 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106692-1290 1066921290
ISUZU 1156025640 1156025640

Cross reference number

ZEXEL 106692-1290 1066921290
ISUZU 1156025640 1156025640


Zexel num
Bosch num
Firm num
Name
106692-1290 
106692-1291 
 
1156025640  ISUZU
INJECTION-PUMP ASSEMBLY
6RB1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-0820
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   134.4 132.4 136.4
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.5+-0.5
Pump speed r/min   235 235 235
Average injection quantity mm3/st.   11.4 8.2 14.6
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106692-1290
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1. (3)Damper spring setting: DL
----------
K=14 L1=3.7-0.5mm DL=3-0.5mm
----------

Speed control lever angle

Test data 106692-1290
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=28deg+-5deg b=9deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 106692-1290
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=48mm
----------
a=10deg+-5deg b=53deg+-5deg

Timing setting

Test data 106692-1290
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=22deg
----------
a=(70deg)




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